e-Shock CU02 Connectivity Unit User Manual

e-Shock CU02 Connectivity Unit

Brugsvejledning

• This section will contain detailed instructions on how to install, configure, and operate the CU02 unit.
• Please refer to the full manual for specific wiring diagrams and software setup procedures.
• The CU02 is designed for remote connectivity, enhanced Bluetooth connectivity, multimedia data stream handling, and data exchange/notifications via OEM’s Cloud Data Storage.
• Ensure proper installation according to the technical drawings and positioning guidelines provided in the full document.

Indledning

Formål

• The CU02 is an e-Shock telematic control unit, specifically designed to offer remote connectivity, enhanced Bluetooth connectivity, the capability to handle multimedia data stream and support for data exchange and notifications through the OEM’s Cloud Data Storage.
• The CU02 will target applications in motorcycles, off-highway vehicles, and automotive OEMs.
• This document summarizes all the main technical specifications of the CU02 device that are useful to the user and to the OEM operator, providing a summary of product interfaces and all the installation requirements.

Standarder

Table 1 Standards

Akronymer

Table 2 Acronyms

Tekniske specifikationer

ECU Manual – Technical specifications

• The main technical characteristics of the CU02 ECU, depending on product variants, are listed here:

CERTIFIKATIONER	CU02-Mini	CU02-Midt	CU02-Maxi / CU02-MaxiEXTGPS
E-mærke	Ja
Sikkerhed	I henhold til EN 62368-1
EMC	According to EN 301 489-1/-17/-19/-52
EMF	I henhold til EN 62311
Radio certificeringer	Wi-Fi 2.4GHz, BT, LTE & GNSS CE (RED Directive 2014/53/EU), UKCA, FCC, and ISED
Vibrationsmodstand	According to ISO 16750-3 Par. 4.1.2.4 and the following table
Stødmodstand	According to ISO 16750-3 Par. 4.2.2 and the following table

Fugtmodstand	According to EN 60068-2-30 (2 cycles 12+12h)
Salt spray resistance	According to EN 60068-2-11 (168h)
IP-vurdering	According to EN 62529, with an IP65 rating

Table 3 CU02 Technical Features

• All components with the exception of the battery, are dimensioned for the industrial range -40 °C to +85 °C

Dimension

External ECU dimensions

• The external dimension of the ECU for all variants is shown below:

Ekstern antenne

• The external antenna used and needed only for CU02-MaxiEXTGPS (p/n 800-007-004) is the p/n ANTDOM-05-01-WPM by Invented Systems. Its dimensions are as reported in the following picture:

ECU pinout

• For each variant, in the next sections, you can find the connectors’ pinout and cables specification.

ECU MINI

• Stik A:

• JST 06T-JWPF-VSLE-D

Table 4 – ECU Mini connector A pinout

Kabel:

• 5 channels AWG 24
• -40°C ~ 105°C
• UL Style 20387
• External diameter 5,59 mm
• Længde: 15 cm

ECU MID
Stik A:

• JST 06T-JWPF-VSLE-D

Table 5 – ECU Mid connector A pinout
Stik B:

• JST JWPF 4P-FEMALE

Table 6 – ECU Mid connector B pinout
Kabel:

• 9 channels AWG 26
• -50°C ~ 90°C
• UL Style 21959
• Udvendig diameter 5,87 mm
• Længde: 15 cm

ECU MAXI
Stik A:

• JST 06T-JWPF-VSLE-D

Table 7 – ECU Maxi connector A pinout
Stik C:

• JST JWPF 8P-FEMALE

Table 8 – ECU Maxi connector C pinout
Kabel:

• 15 channels AWG 26
• -35°C ~ 105°C
• UL style 2464
• Udvendig diameter: 6,3 mm
• Længde: 15 cm

Installation and Safety Requirements

ECU Manual – Installation and Safety Requirements
ECU installation guidelines

• To grant the correct behaviour of the connectivity unit CU02 and to respect technical and safety requirements, CU02 shall be installed on the vehicle following the instructions below:

Distance from other ECUs:

• The device must be installed at a minimum distance of 20cm from any other ECU equipped with radio communication (i.e., Bluetooth modules, Wi-Fi, or other transmitting devices).
• It is recommended, even if not strictly mandatory/necessary, to grant a minimum distance of 20cm also from non-radio ECUs, which could potentially disturb the correct CU02 functioning (i.e., control units for electronic actuation or powertrain management).

Positioning with respect to metallic surfaces or shielding materials:

• The device’s upper surface (surface marked with 1 or 2 in the picture, depending on how the device is installed on the vehicle) must be free of shielding surfaces such as metal or carbon, to grant a good sky view to optimize GPS performances and radio communication.

• The device’s lower surface (so the opposite surface of 1 or 2, depending on device installation) can be installed upon metal or conductive parts. This could benefit the CU02 both in terms of heating dissipation and GPS performances, assuming that the upper surface is exposed to open sky like stated before.

Moreover, since the device has an embedded Lithium Battery
These requirements are mandatory to grant an optimal behaviour of the CU02 device and to grant conformity to radio standards and operational needs.
It is highly recommended to execute performance tests before freezing the device installation position on the vehicle.

FCC-erklæring

FCC radio installation notes
Ændringer eller modifikationer, der ikke udtrykkeligt er godkendt af den part, der er ansvarlig for overholdelse, kan annullere brugerens ret til at betjene udstyret. Denne enhed overholder del 15 af FCC-reglerne. Driften er underlagt følgende to betingelser:

1. Denne enhed må ikke forårsage skadelig interferens, og
2. Denne enhed skal acceptere enhver modtaget interferens, inklusive interferens, der kan forårsage uønsket drift.

The device model CU02-Mini (p/n 800-007-001) contains:

• FCC ID: XPYUBX22EL01 IC:8595A-UBX22EL01
• The device models CU02-Mid, CU02-Maxi and CU02-MaxiEXTGPS (p/n 800-007-002, 800-007-003 and 800-007-004) contain:
• FCC ID: 2BOUM-CU02 FCC ID: XPYUBX22EL01 IC: 33848-CU02 IC:8595A-UBX22EL01
• Ansvarlig parts kontaktperson beliggende i USA:
• Company Name: +1 Compliance LLC
• Physical U.S. Company Address: 2113 Huron Circle, Denton, Texas 76210 USAFRN: 0033497389
• Agent name: Benjamin W. Tidwell
• Agent e-mailadresse: contact@1compliant.com

Dette udstyr er blevet testet og fundet i overensstemmelse med grænserne for en klasse B digital enhed i henhold til del 15 af FCC-reglerne. Disse grænser er designet til at give rimelig beskyttelse mod skadelig interferens i en boliginstallation. Dette udstyr genererer, bruger og kan udstråle radiofrekvensenergi og kan, hvis det ikke installeres og bruges i overensstemmelse med instruktionerne, forårsage skadelig interferens i radiokommunikation. Der er dog ingen garanti for, at der ikke vil forekomme interferens i en bestemt installation. Hvis dette udstyr forårsager skadelig interferens på radio- eller tv-modtagelse, hvilket kan fastslås ved at slukke og tænde for udstyret, opfordres brugeren til at forsøge at rette op på interferensen ved en eller flere af følgende foranstaltninger:

• Drej eller flyt modtagerantennen.
• Øg afstanden mellem udstyret og modtageren.
• Tilslut udstyret til en stikkontakt på et andet kredsløb end det, som modtageren er tilsluttet.
• Kontakt forhandleren eller en erfaren radio/tv-tekniker for at få hjælp.

This product complies with FCC and ISED radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with a minimum distance of 20 cm between the radiator and your body. This device and its antenna(s) must not be co-located or operating in conjunction with any other antenna or transmitter except in accordance with FCC multi-transmitter product procedures.
This radio transmitter has been approved to operate with the antenna types listed below, with the maximum permissible gain indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated, are strictly prohibited for use with this device.

Quectel type YFCA002AA

Murata type 1DX: 0.6 dBi (max)

IC/ISED radio installation notes

• Ansvarlig parts kontaktperson beliggende i Canada:
• Company Name: Canadian Certification Consulting Inc.
• Company Number1: 10842A
• Company Address: 2210 Horizon Drive, Suite 17, West Kelowna, BC, V1Z 3L4, Canada
• Kontaktnavn: Jon Hughes
• Telefonnummer: 1-250-575-1719
• E-mail: info@can-cert.com

Denne enhed indeholder licensfritagede sendere/modtagere, der overholder Canadas licensfritagne RSS(er) for innovation, videnskab og økonomisk udvikling. Driften er underlagt følgende to betingelser:

1. Denne enhed må ikke forårsage interferens.
2. Denne enhed skal acceptere enhver interferens, inklusive interferens, der kan forårsage uønsket drift af enheden.

ICES-003 Class B Notice – Avis NMB-003 Classe B: This Class B digital device complies with Canadian ICES-003.
This radio transmitter has been approved by Innovation, Science and Economic Development Canada to operate with the antenna types listed in the ISED filing, with the maximum permissible gain indicated. Antenna types not included in that list that have a gain greater than the maximum gain indicated for any type listed are strictly prohibited for use with this device.
Liste over godkendte antenner:

Quectel type YFCA002AA

Murata type 1DX: 0.6 dBi (max)

This product complies with ISED radiation exposure limits set forth for an uncontrolled environment. The antenna should be installed and operated with a minimum distance of 20 cm between the radiator and your body.
Denne enhed og dens antenne(r) må ikke placeres sammen eller fungere sammen med nogen anden antenne eller sender, undtagen i overensstemmelse med ISED-multitransmitterens produktprocedurer.

CONNECTIVITY UNIT “CU02” USER MANUAL

This document contains e-Shock proprietary and/or confidential information. By receiving this document, the recipient agrees that this document and the information contained therein will be held in confidence and in trust. No part of this document may be copied, reprinted, or reproduced in any material form or electronically, whether wholly or in part, and no information contained herein may be used or disclosed to third parties, unless under a previous written agreement with e-Shock setting forth relevant terms and conditions.

Fejlfinding

This section will guide you on common issues and their resolutions. For complex problems, please contact e-Shock support.

• Forbindelsesproblemer: Check power supply and antenna connections. Ensure the unit is within range of the network or Bluetooth device.
• Dataoverførselsproblemer: Verify connection to the OEM’s Cloud Data Storage. Check network status.
• Enheden tænder ikke: Confirm the power source is connected correctly and providing the specified voltage.

Ofte stillede spørgsmål

• Q: What are the different variants of the CU02?
  • A: The CU02 is available in four variants: CU02 MINI, CU02 MID, CU02 MAXI, and CU02 MAXI EXT GPS.
• Q: What applications is the CU02 designed for?
  • A: The CU02 is designed for applications in motorcycles, off-highway vehicles, and automotive OEMs.
• Q: Where can I find technical drawings for the CU02?
  • A: Technical drawings, such as Figure 8 (CU02 Technical drawing) and Figure 9 (CU02-MaxiEXTGPS external antenna drawing), are available in the full user manual.
• Q: What standards does the CU02 comply with?
  • A: The CU02 complies with ISO 16750-3 (Road Vehicles – Environmental conditions and testing for electronic equipment).