1. Introduktion
Thank you for choosing the TOOLTOP Awithz UK1 9000W Portable Spot Welder. This high-power, portable device is designed for precise spot welding applications, particularly suitable for DIY 18650 battery packs and other small-scale welding projects. This manual provides essential information for safe operation, setup, usage, and maintenance of your spot welder.
Figure 1: Awithz UK1 9000W Portable Spot Welder
1.1 Sikkerhedsoplysninger
Please read and understand all safety warnings and instructions before operating this device. Failure to follow these instructions may result in electric shock, fire, serious injury, or property damage. Keep this manual for future reference.
- Øjenbeskyttelse: Always wear appropriate eye protection (welding goggles or shield) to protect against sparks and intense light.
- Ventilation: Operate in a well-ventilated area to avoid inhaling welding fumes.
- Elektrisk sikkerhed: Do not operate the welder with wet hands or in damp conditions. Ensure all connections are secure.
- Brandfarlige materialer: Keep flammable materials away from the welding area. Sparks can ignite nearby substances.
- Batterisikkerhed: When welding batteries, ensure they are not overcharged or damaged. Improper handling of batteries can lead to explosion or fire.
- Børn og kæledyr: Hold enheden utilgængeligt for børn og kæledyr.
- Opretholdelse: Afbryd strømmen, før du udfører vedligeholdelse eller rengøring.
2. Pakkens indhold
Bekræft, at alle nedenstående varer er inkluderet i din pakke. Hvis der mangler eller er beskadigede varer, skal du kontakte din forhandler.
- Awithz UK1 Spot Welder Unit
- WP110 Welding Pens (2 units)
- Foot Pedal Board (1 unit)
- Nickel Coil (1 unit)
- Charging Cable (Type-C, 1 unit)
- Spare Soldering Pins (1 pair)
- Sandpaper (1 unit)
Figur 2: Medfølgende tilbehør
3. Opsætning
Follow these steps to prepare your spot welder for operation.
3.1 Opladning af enheden
Before first use, fully charge the spot welder. Connect the provided Type-C charging cable to the charging port on the device and to a suitable USB power adapter (not included). The display will indicate charging status.
3.2 Connecting Welding Pens
Insert the two welding pens into the designated ports on the front of the spot welder. Ensure they are securely connected. The design allows for flexible positioning of the pens, either from the front or side, to suit your working style.
Figure 3: Welding Pen Connection Flexibility
Note: Using the front opening for the welding pens allows for greater flexibility and an effective usage length of approximately 40cm without winding. Side opening may require bending the wire and offers a shorter effective length.
3.3 Connecting the Foot Pedal (Optional)
If you prefer foot-pedal operation, connect the foot pedal board to its dedicated port on the spot welder. This allows for hands-free triggering of the weld.
4. Betjeningsvejledning
This section details how to operate your Awithz UK1 spot welder.
4.1 Tænd/sluk
Tryk og hold tænd/sluk-knappen nede for at tænde eller slukke enheden. Det digitale display lyser, når den tændes.
4.2 Understanding the Display and Controls
The Awithz UK1 features a digital display and a control knob for adjusting settings.
Figur 4: Kontrolpanel og display
- Mode: Selects between Automatic (A) and Manual (M) welding modes.
- Gear: Adjusts the welding power level from 1 to 100. Higher numbers indicate more power.
- Udløser: Sets the trigger time (pulse duration) from 1 to 20ms.
- Kontinuerlige svejsninger: Configures continuous welds (1 or 2 times).
- Knop: Used to navigate through settings and adjust values.
4.3 Valg af svejsetilstande
The device supports three welding modes:
- Manuel tilstand: The weld is triggered by pressing a button on the welding pen or the foot pedal.
- Automatisk tilstand: The weld is triggered automatically when both welding pen tips make contact with the workpiece.
- Foot Pedal Mode: The weld is triggered by pressing the connected foot pedal.
Use the control knob to select your desired mode on the display.
4.4 Justering af svejseparametre
Rotate the control knob to navigate between 'Mode', 'Gear', 'Trigger', and 'Cont Welds'. Press the knob to select a parameter, then rotate to adjust its value. Press again to confirm the setting.
- Gear (Power): Start with a lower gear setting (e.g., 20-30) and gradually increase until a strong weld is achieved. The optimal setting depends on the material thickness and type.
- Trigger (Pulse Duration): Adjusts how long the welding current flows. Shorter durations for thinner materials, longer for thicker.
- Cont Welds (Pulse Count): For stronger welds, you can set the machine to deliver 2 pulses per trigger.
4.5 Svejseproces
Ensure the workpiece (e.g., nickel strip and battery terminal) is clean and free of oxidation. Use the included sandpaper if necessary.
- Place the nickel strip firmly against the battery terminal.
- Position the two welding pen tips onto the nickel strip, ensuring they are parallel and make good contact with the material. Apply slight pressure.
- Trigger the weld according to your selected mode (manual button, foot pedal, or automatic contact).
- Observe the weld. A good weld will be strong and clean. Adjust settings (Gear, Trigger, Cont Welds) as needed for optimal results.
Figure 5: Welding Capability and Dual Pulse Energy
The Awithz UK1 utilizes a 9000W high-power dual pulse energy system for strong and reliable welds. It can weld various materials up to specific thicknesses:
- Kobberplade: 0.1 mm (MAX)
- Stålplade: 0.25 mm (MAX)
- Jernplade: 0.25 mm (MAX)
- Forniklet plade: 0.3 mm (MAX)
- Ren nikkelplade: 0.15 mm (MAX)
5. Vedligeholdelse
Proper maintenance ensures the longevity and performance of your spot welder.
- Rensning: Regularly clean the welding pen tips and the main unit with a dry, soft cloth. Ensure no metal dust or debris accumulates around the welding area.
- Replacing Welding Pins: If the welding pins become worn or damaged, replace them with the provided spare pins or genuine replacements. Ensure the new pins are securely installed.
- Opbevaring: Store the spot welder in a cool, dry place away from direct sunlight and moisture. Disconnect all cables before storage.
- Batteripleje: For optimal battery life, avoid fully discharging the unit frequently. Charge it regularly, even during periods of non-use.
6. Fejlfinding
If you encounter issues with your spot welder, refer to the following common problems and solutions.
| Problem | Mulig årsag | Løsning |
|---|---|---|
| Ingen svejsning eller svag svejsning | Low power setting (Gear) Short trigger time Dårlig kontakt med emnet Worn welding pins Dirty workpiece/nickel strip | Increase 'Gear' setting Increase 'Trigger' time Ensure firm contact with both pens Replace welding pins Clean materials with sandpaper |
| Enheden tænder ikke | Batteri afladet Defekt tænd/sluk-knap | Charge the unit fully Kontakt kundesupport |
| Overophedning | Kontinuerlig hårdt brug Dårlig ventilation | Lad enheden køle af Ensure adequate airflow around the device |
| Fodpedalen virker ikke | Ikke tilsluttet korrekt Forkert tilstand valgt | Check foot pedal connection Ensure 'Foot Pedal Mode' is active |
If the problem persists after trying these solutions, please contact TOOLTOP customer support.
7. Specifikationer
Key technical specifications for the Awithz UK1 Spot Welder:
- Modelnummer: TT-Awithz-UK1-9000mAh
- Mærke: VÆRKTØJ TOP
- Strømudgang: 9000W (peak)
- Svejsestrøm: Up to 1330A (Adjustable)
- Weldable Material Thickness (MAX):
- Copper sheet: 0.1mm
- Steel sheet: 0.25mm
- Iron sheet: 0.25mm
- Nickel plated sheet: 0.3mm
- Pure nickel sheet: 0.15mm
- Opladningsport: Type-C
- Svejsetilstande: Manual, Automatic, Foot Pedal
- Certificeringer: CE, RoHS
Figure 6: Dual A-Cell Power System
The Awithz UK1 features a Dual A-Cell power system, contributing to a 200% range improvement, 30% faster charging, and 15% cooler operation compared to standard designs.
8. Garanti og support
The TOOLTOP Awithz UK1 Spot Welder comes with a manufacturer's warranty. Please refer to your purchase documentation for specific warranty terms and conditions. EU spare part availability duration is 1 year from the date of purchase.
For technical support, troubleshooting assistance, or warranty claims, please contact your retailer or visit the official TOOLTOP webhjemmeside for kontaktoplysninger til kundeservice.
