eBike Universal Smart Controller & LCD Display

1. Introduktion

This manual provides comprehensive instructions for the installation, operation, and maintenance of your new eBike Universal Smart Controller and optional LCD Display. This advanced 3-mode sine wave controller is designed to offer superior performance, efficiency, and reliability for electric bicycles and motorcycles with 1500W-2800W motors, supporting a wide voltage spænder fra 48V til 72V.

Please read this manual thoroughly before installation and use to ensure proper function and safety. Keep this manual for future reference.

2. Produktet er slutview

The HalloMotor eBike Universal Smart Controller is engineered to simplify eBike system management, especially addressing common issues like Hall sensor failures. Its intelligent design includes a self-learning function for seamless motor compatibility.

Nøglefunktioner:

• 3-tilstandsdrift: Supports Hall sensor mode (sine wave), non-Hall mode (square wave fallback), and self-learning for optimal motor matching.
• Universal Voltage: Compatible with 48V, 52V, 60V, and 72V systems.
• Høj effekt: Designed for 1500W-2800W motors (e.g., 48V 1500W, 72V 2800W).
• Integrerede beskyttelser: Includes over/under voltage, overcurrent, overload, overheat, anti-leakage, and locked motor protection for enhanced safety and durability.
• Effektivt design: High efficiency, reduced noise, and low power consumption for a comfortable riding experience.
• Robust konstruktion: Black anodized aluminum casing for superior heat dissipation and scratch resistance.
• Multifunktionalitet: Features 5 speed levels (accelerator & PAS), speed limit, reverse, cruise control, push assist, anti-theft, regenerative braking, and electric braking.

Figure 2.1: The HalloMotor eBike Universal Smart Controller and UKC1 LCD Display.

3. Opsætning og installation

Vigtig bemærkning: This controller is designed to work exclusively with its dedicated display or without any display. Do not attempt to use it with other third-party displays, as program incompatibility may occur.

3.1 Udpakning og inspektion

Carefully unpack all components. Verify that all items listed below are present and undamaged:

• 1 x 18 MOSFET 45A 3-mode Sine Wave Smart Controller
• 1 x UKC1 Color LCD Display (Optional, if purchased with display)

3.2 Ledningsforbindelser

The controller features various labeled wires for connection to your eBike system. Ensure all connections are secure and correctly matched according to your motor and eBike wiring diagram. Refer to the labels on the controller wires for specific functions (e.g., motor phases, Hall sensors, battery, display, throttle, PAS, brakes).

Figure 3.1: The controller showing its various wiring connections.

3.3 Initial Power-Up and Self-Learning Function

After all connections are made, power on your eBike. The controller's self-learning function is crucial for initial setup, especially if there's a mismatch in motor phase or Hall sensor wiring. To activate self-learning:

1. Ensure the eBike is on a stand or the rear wheel is off the ground.
2. Locate the self-learning wires (usually two white wires). Connect them together.
3. The motor will start to rotate. If it rotates in the wrong direction, disconnect the self-learning wires, then reconnect them. The motor should now rotate in the correct direction.
4. Once the motor rotates correctly, disconnect the self-learning wires. The self-learning process is complete, and the controller has adapted to your motor's configuration.

This process eliminates the need for complex manual phase matching and ensures optimal performance even if Hall sensors are faulty or mismatched.

4. Betjeningsvejledning

The controller offers versatile operating modes and functions to enhance your riding experience.

4.1 Display Functions (if applicable)

If your controller package includes the UKC1 color LCD display, you can monitor and adjust various parameters directly from the handlebar. The display provides real-time information such as speed, battery voltage, assist level, and more.

Figure 4.1: The UKC1 LCD Display and mounting accessories.

Figur 4.2: Detaljeret view of the UKC1 LCD Display, highlighting its 180-degree rotation capability for flexible mounting.

4.2 driftstilstande

• Hall Sensor Mode (Sine Wave): This is the primary and most efficient mode, providing smooth and quiet motor operation.
• Non-Hall Mode (Square Wave): If your motor's Hall sensors are damaged or disconnected, the controller will automatically switch to square wave mode, allowing continued operation, albeit with potentially less smoothness and more noise.
• Self-Learning Mode: As described in Section 3.3, this function automatically configures the controller to match your motor's phase and Hall sensor wiring.

4.3 Multifunktionsfunktioner

The controller supports a variety of functions accessible via the display or specific wiring connections:

• Hastighedsniveauer: 5 adjustable speed levels for both accelerator and Pedal Assist System (PAS).
• Hastighedsgrænse: Configure maximum speed settings.
• Omvendt funktion: Allows for backward movement.
• Fartpilot: Maintain a constant speed without continuous throttle input.
• Push Assist: Giver assistance ved lav hastighed, når man skal gå på cyklen.
• Anti-tyveri: Integrated security features.
• Regenerativ bremsning: Recovers energy during braking to recharge the battery.
• Electric Braking: Provides additional braking power through the motor.

5. Vedligeholdelse

Korrekt vedligeholdelse sikrer din controllers levetid og optimale ydeevne.

• Hold tør: The controller is an electronic device. Avoid exposure to water or excessive moisture. While the aluminum casing offers protection, direct water ingress can cause damage.
• Renhed: Periodically clean the exterior of the controller and display with a soft, dry cloth. Do not use harsh chemicals or abrasive materials.
• Forbindelser: Kontrollér regelmæssigt alle ledningsforbindelser for at sikre, at de er fastgjorte og fri for korrosion. Løse forbindelser kan føre til intermitterende drift eller skader.
• Varmeafledning: The black anodized aluminum casing is designed for excellent heat dissipation. Ensure the controller is mounted in a location that allows for adequate airflow and is not obstructed.
• Undgå fysisk skade: Protect the controller from impacts and drops. The robust casing is designed to resist scratches, but severe physical trauma can damage internal components.

6. Fejlfinding

This section addresses common issues you might encounter with your eBike controller.

6.1 Motor Not Running or Running Erratically

• Tjek forbindelser: Verify all motor phase wires (usually three thick wires) and Hall sensor wires (usually five thin wires) are correctly and securely connected.
• Utilize Self-Learning: If the motor is not running or running in the wrong direction, perform the self-learning procedure described in Section 3.3. This often resolves issues related to Hall sensor failure or incorrect phase matching.
• Batteri Voltage: Ensure your battery is adequately charged and providing the correct voltage (48V/52V/60V/72V). The controller has under-voltage beskyttelse.

6.2 Display Not Working or Showing Errors

• Skærmkompatibilitet: Reconfirm that you are using the provided UKC1 display or no display at all. Using a third-party display will cause incompatibility issues.
• Skærmforbindelse: Check the display cable connection to the controller. Ensure it is firmly seated.
• Strømforsyning: Verify the controller is receiving power from the battery.

6.3 Overophedning af styring

• Luftstrøm: Ensure the controller is mounted in a location with sufficient airflow and is not covered or obstructed.
• Overbelaste: Avoid continuously operating the motor at its maximum load for extended periods, especially on steep inclines or with heavy loads. The controller has overheat protection, which may temporarily shut down the system.

6.4 System Shutting Down Unexpectedly

• Aktivering af beskyttelse: The controller features multiple protection mechanisms (over/under voltage, overcurrent, overload, overheat, anti-leakage, locked motor protection). A shutdown indicates one of these protections has been triggered. Identify the cause (e.g., low battery, motor stall, excessive current draw) and rectify it.
• Løse forbindelser: Check all power and signal connections for looseness or damage.

7. Specifikationer

8. Garantioplysninger

Specific warranty terms and conditions for this product are provided by the seller at the time of purchase. Please retain your proof of purchase for any warranty claims. For detailed information regarding warranty coverage, duration, and procedures, please contact the authorized seller or distributor from whom you purchased this product.

9. Support

If you encounter any issues not covered in this manual or require further assistance, please contact the seller or manufacturer directly. When contacting support, please provide your product model number (baohui72V) and a detailed description of the issue.

For general inquiries or technical support, refer to the contact information provided by your retailer or on the HalloMotor official webwebsted.