1. Introduktion
This manual provides essential information for the safe and effective operation, setup, maintenance, and troubleshooting of your Total Tools Inverter Digital Welding Machine 160 Ampere, Model TW21602. Please read this manual thoroughly before using the machine to ensure proper function and safety.
2. Sikkerhedsoplysninger
ADVARSEL: Svejsning kan være farligt. Følg altid sikkerhedsforanstaltningerne for at forhindre alvorlig personskade eller død.
- Elektrisk stød: Kan dræbe. Rør ikke ved strømførende dele. Brug tørre, isolerende handsker og beskyttelsestøj.
- Røg og gasser: Kan være sundhedsfarligt. Hold hovedet væk fra dampene. Brug ventilation eller udsugning til at fjerne dampe fra indåndingszonen.
- Bue stråler: Can injure eyes and burn skin. Wear a welding helmet with a proper shade of filter plate to protect your face and eyes. Wear appropriate protective clothing.
- Brand og eksplosion: Welding sparks can cause fire or explosion. Keep flammable materials away from the welding area. Have a fire extinguisher nearby.
- Varme dele: Kan forårsage alvorlige forbrændinger. Lad udstyret køle af, før du rører ved det.
- Sørg altid for, at maskinen er korrekt jordforbundet.
- Afbryd strømmen før servicering.
3. Produktet er slutview og komponenter
The Total Tools Inverter Digital Welding Machine TW21602 is a compact and efficient 160 Ampere inverter welding machine designed for various welding tasks. It features IGBT inverter technology for stable arc performance.
3.1 Frontpanel

- Digital skærm: Shows current welding ampslette.
- Amperage Adjustment Knob: Used to set the desired welding current (160 Ampere maximum).
- Positive Output Terminal (+): Connects to the electrode holder cable.
- Negative Output Terminal (-): Connects to the work clamp kabel.
- Strømindikatorlys: Lyser, når maskinen er tændt.
- Overload/Overheat Indicator Light: Illuminates if the machine is overloaded or overheated, indicating a need to cool down.
3.2 Bagpanel

- Strømkabel: Connects the machine to the main power supply (Corded Electric).
- Main Power Switch (ON/OFF): Controls the power to the unit.
- Køleventilator: Provides necessary airflow to prevent overheating.
3.3 Control Panel Close-up

This close-up provides a clearer view of the digital display and the amperage adjustment knob, which are central to controlling the welding process.
4. Opsætningsvejledning
- Udpakning: Carefully remove the welding machine and all accessories from the packaging. Inspect for any damage.
- Placering: Place the machine on a stable, level surface in a well-ventilated area, away from flammable materials. Ensure adequate space around the cooling fan.
- Strømtilslutning:
- Ensure the main power switch on the machine is in the "OFF" position.
- Connect the power input cable to a suitable grounded power outlet. The machine operates on corded electric power.
- Kabelforbindelser:
- Connect the electrode holder cable to the positive (+) output terminal.
- Forbind værket clamp cable to the negative (-) output terminal.
- Sørg for, at alle forbindelser er tætte og sikre.
- Elektrode installation: Insert the appropriate welding electrode into the electrode holder.
- Arbejde Clamp Vedhæftet fil: Securely attach the work clamp til emnet, hvilket sikrer god elektrisk kontakt.
5. Betjeningsvejledning
- Tænd: Turn the main power switch to the "ON" position. The power indicator light should illuminate.
- Sæt Ampalder: Brug amperage adjustment knob to set the desired welding current. Refer to electrode manufacturer specifications for recommended settings. The digital display will show the selected ampslette.
- Sikkerhedsudstyr: Always wear appropriate personal protective equipment (PPE), including a welding helmet, gloves, and protective clothing, before striking an arc.
- Svejsning:
- Bring the electrode into contact with the workpiece to strike an arc.
- Maintain a consistent arc length and travel speed for optimal weld quality.
- If the overload/overheat indicator light illuminates, stop welding and allow the machine to cool down.
- Sluk: After welding, turn the main power switch to the "OFF" position.
- Køl ned: Allow the machine to cool down before disconnecting cables or storing.
6. Vedligeholdelse
Regelmæssig vedligeholdelse sikrer din svejsemaskines lange levetid og sikker drift.
- Rensning: Periodically clean the machine's exterior with a dry cloth. Ensure the cooling fan vents are free from dust and debris. Use compressed air to gently clear internal dust if necessary, ensuring the machine is unplugged.
- Kabelinspektion: Regularly inspect welding cables, electrode holder, and work clamp for skader, flosninger eller løse forbindelser. Udskift beskadigede komponenter med det samme.
- Opbevaring: Store the machine in a dry, clean environment, protected from dust and moisture.
- Professionel service: Ved interne reparationer eller komplekse problemer skal du kontakte kvalificeret servicepersonale.
7. Fejlfinding
| Problem | Mulig årsag | Løsning |
|---|---|---|
| Maskinen tænder ikke. | No power supply; main switch off; faulty power cable. | Check power outlet; ensure main switch is ON; inspect power cable for damage. |
| Ingen bue eller svag bue. | Ukorrekt amperage setting; poor cable connections; faulty electrode; poor work clamp kontakte. | Tilpasse amperage; check all cable connections; replace electrode; ensure good work clamp kontakte. |
| Overload/Overheat indicator light is on. | Machine is overheated due to prolonged use or insufficient ventilation. | Stop welding, allow the machine to cool down in a well-ventilated area. Do not block cooling vents. |
| Dårlig svejsekvalitet. | Ukorrekt amperage; improper electrode; incorrect technique; dirty workpiece. | Tilpasse amperage; use correct electrode for material; refine welding technique; clean workpiece thoroughly. |
8. Specifikationer
The following are the technical specifications for the Total Tools Inverter Digital Welding Machine TW21602:
- Modelnummer: TW21602
- Type: Welding & Soldering Machine
- Strømkilde: Elektrisk med ledning
- Ampalder: 160 Ampere (Maximum)
- Teknologi: IGBT inverter
- Varens vægt: 4.2 kilo
- Pakkedimensioner: 32.2 x 27.4 x 14.4 cm
- Fabrikant: Total
- Oprindelsesland: Kina

9. Garanti og support
For warranty information, technical support, or service inquiries, please refer to the documentation provided with your purchase or contact Total Tools customer service. Keep your purchase receipt as proof of purchase.
For general inquiries or to find more information about Total Tools products, visit the official Total Tools webwebstedet eller kontakt din lokale forhandler.





