1. Introduktion
This manual provides detailed instructions for the installation, operation, and maintenance of the EPEVER 60A MPPT Solar Charge Controller, Model 6415AN. This controller is designed to efficiently manage power from solar panels to charge various battery types, including lead-acid (sealed, gel, flooded) and lithium batteries, in 12V, 24V, 36V, or 48V systems. It features advanced MPPT technology for maximum power point tracking, ensuring optimal energy harvest from your solar array.
Image 1.1: EPEVER 60A MPPT Solar Charge Controller and included accessories. This image displays the main controller unit, an MT50 remote meter, a battery voltage sensor terminal, a load control delay terminal, a local temperature sensor, and RS485 communication cables.
2. Nøglefunktioner
- Advanced MPPT technology with high tracking efficiency (≥99.5%).
- Supports 12V/24V/36V/48V DC system voltage auto-recognition.
- Compatible with various battery types: Sealed, Gel, Flooded, and Lithium (User-defined).
- Fælles negativ jordingsdesign.
- Maksimal PV åbent kredsløb voltage: 150V.
- Maximum input power: 750W/12V, 1500W/24V, 2250W/36V, 3000W/48V.
- RS-485 communication interface for external display or PC monitoring.
- Die-casting aluminum design for efficient heat dissipation.
- Batterikompensering funktion.
3. Opsætning og installation
Proper installation is crucial for the safe and efficient operation of your EPEVER MPPT solar charge controller. Please follow these guidelines carefully.
3.1 Komponentidentifikation
Billede 3.1: Bagside view of the EPEVER 60A MPPT Solar Charge Controller with labeled components. Key components include: 1. Fuse, 2. Battery Terminals, 3. PV Terminals, 4. Load Control Relay, 5. RBVS Port, 6. Utility/Generator Relay ON, 7. Utility/Generator Relay OFF, 8. RS485 Port, 9. RTS Port, 10. Generator and Load Relay Enable, 11. PV Reverse Polarity Alarm Indicator, 12. Grounding Terminal, 13. SELECT Button, 14. Charging LED Indicator, 15. Fault LED Indicator, 16. ENTER Button.
3.2 Ledningsdiagram
Refer to the following diagram for correct system wiring. Ensure all connections are secure and follow local electrical codes.
Image 3.2: Detailed connection diagram for the EPEVER solar charge controller. This diagram illustrates the connections for PV array, battery bank, DC disconnect, AC/DC inverter, utility/generator, and optional accessories like remote meters and communication modules. It highlights the importance of proper grounding and circuit breakers.
- Tilslut batteriet: Connect the battery to the controller's battery terminals. Ensure correct polarity. The controller will automatically detect the system voltage (12V/24V/36V/48V).
- Tilslut solpanelerne: Connect the solar panel array to the controller's PV terminals. Ensure correct polarity. The PV input voltage skal være mindst 2V større end batteriets volumtage for at starte opladning.
- Tilslut belastningen (valgfrit): If using the load control feature, connect your DC load to the load terminals.
- Jording: Ensure the controller is properly grounded using the grounding terminal. This controller features common negative grounding.
- Valgfrit tilbehør: Connect remote temperature sensor (RTS), battery voltage sensor (RBVS), or RS485 communication cables as needed.
Vigtig sikkerhedsbemærkning: Always connect the battery first, then the solar panels. Disconnect in the reverse order: solar panels first, then the battery.
4. Betjeningsvejledning
The controller features an LCD display for monitoring system status and adjusting settings.
4.1 LCD-skærm overview
Billede 4.1: Overview of the LGD (LCD Graphic Display) on the EPEVER solar charge controller. This image shows various icons and indicators for PV array status, battery capacity, charging status, load status, PV voltage/current/power, battery type, and load type, along with numerical values for system parameters.
The display provides real-time information on PV input, battery status, and load operation. Icons indicate charging status, battery capacity, and load activity.
4.2 Browsing Interface and Parameters
Billede 4.2: Eks.amples of the browse interface screens on the EPEVER solar charge controller. This image displays various screens showing PV input voltage, charging current, power generation, load work mode, battery voltage, battery current, discharge capacity, discharge current, and temperature. Users can navigate these screens using the SELECT and ENTER buttons.
Brug VÆLGE og ENTER buttons to navigate through different display screens and adjust settings. The screens typically show:
- PV Indgang Voltage og Nuværende
- Charging Current and Power Generation
- Batteri Voltage og Nuværende
- Load Work Mode and Status
- Discharge Capacity and Current
- Systemtemperatur
4.3 Battery Type Settings
The controller supports various battery types. It is essential to select the correct battery type for optimal charging and battery longevity. The default setting is Sealed. For Lithium batteries, user-defined settings are required, which may involve using the MT50 remote meter or PC software.
- Forseglet: Default setting for sealed lead-acid batteries.
- Gel: For Gel batteries.
- Oversvømmet: Til oversvømmede blybatterier.
- Bruger: Customizable settings for specific battery chemistries, including Lithium.
5. Vedligeholdelse
Regelmæssig vedligeholdelse sikrer din solcelleladeregulators levetid og optimale ydeevne.
- Tjek forbindelser: Periodically inspect all wiring connections for tightness and corrosion. Loose connections can cause overheating and performance issues.
- Rengør controlleren: Keep the controller clean and free from dust and debris. Ensure the heatsink fins are not obstructed to allow for proper heat dissipation.
- Undersøg for skader: Check for any physical damage to the controller, cables, or terminals.
- Batteriinspektion: For lead-acid batteries, check electrolyte levels (if applicable) and terminal cleanliness.
- Miljøforhold: Sørg for, at controlleren er installeret i et godt ventileret område, væk fra direkte sollys, fugt og ætsende miljøer.
6. Fejlfinding
This section addresses common issues you might encounter with your EPEVER solar charge controller.
| Problem | Mulig årsag | Løsning |
|---|---|---|
| Ingen skærm eller strøm | Batteri ikke tilsluttet eller lav spændingtage; fuse blown; loose wiring. | Kontroller batteriforbindelser og voltage. Replace fuse if blown. Secure all wiring. |
| No charging from PV | PV panels not connected; PV voltage too low; PV reverse polarity; shading on panels. | Check PV connections and polarity. Ensure PV voltage is at least 2V higher than battery voltage. Clear any shading. |
| Indlæsningen virker ikke | Load disconnected; overload; short circuit; low battery voltage. | Check load connections. Reduce load. Check for short circuits. Charge battery. |
| Fault LED indicator active | Indicates a system fault (e.g., over-voltage, over-current, high temperature). | Refer to the controller's specific fault codes (if available in the full manual) or check for obvious issues like overheating or incorrect wiring. |
For more detailed troubleshooting, consult the comprehensive user manual provided with your product or contact EPEVER support.
7. Specifikationer
Below are the technical specifications for the EPEVER 60A MPPT Solar Charge Controller (Model 6415AN).
Image 7.1: Detailed specifications table for the EPEVER Tracer AN Series, including the 6415AN model. This table lists nominal system voltage, rated charge current, tracking efficiency, maximum PV open circuit voltage, battery fuse, MPP voltage range, standby power consumption, power conversion efficiency, charging regulation, battery temperature compensation, voltage step-down capability, status display, data display, grounding, relay specifications, operation temperature range, LCD backlight time, recommended cable sizes, RJ485 accessories, certifications, weight, dimensions, and pollution degree.
| Parameter | Value (Model 6415AN) |
|---|---|
| Nominelt System Voltage | 12/24/36/48VDC Auto |
| Nominel ladestrøm | 60A |
| Maks. PV Open Circuit Voltage | 150V |
| Maks. Indgangseffekt | 750W/12V, 1500W/24V, 2250W/36V, 3000W/48V |
| Understøttelse af batterityper | Sealed, Gel, Flooded, User (Lithium) |
| Jordforbindelse | Almindelig negativ |
| Meddelelse | RS-485 |
| Dimensioner (L x B x H) | 340 x 236 x 119 mm (13.39 x 9.29 x 4.69 tommer) |
| Vægt | 4.5 kg (9.92 lbs) |
| Indhegning | IP20 |
| Driftstemperaturområde | -25°C til +60°C |
Image 7.2: Physical dimensions and heatsink design of the EPEVER solar charge controller. This image provides measurements for length, width, and height, and shows the robust heatsink on the back for thermal management.
8. Garantioplysninger
The EPEVER 60A MPPT Solar Charge Controller comes with a manufacturer's warranty for 2 years from the date of purchase. Please retain your proof of purchase for warranty claims. For specific terms and conditions, refer to the warranty card included with your product or contact EPEVER customer service.
9. Kundesupport
For technical assistance, product inquiries, or warranty support, please contact EPEVER customer service through their official website or the contact information provided in your product packaging. When contacting support, please have your model number (6415AN) and purchase date readily available.
