3M Speedglas Welding Helmet 9100XXi User Manual

1. Introduktion

The 3M Speedglas Welding Helmet 9100 with Auto-Darkening Filter (ADF) 9100XXi is designed to provide eye and face protection during various welding processes, including MMAW, TIG, MIG, Tack, and Plasma welding, as well as grinding operations. This manual provides essential information for the proper setup, operation, and maintenance of your welding helmet.

Image 1.1: The 3M Speedglas Welding Helmet 9100XXi. This helmet offers comprehensive face and eye protection during welding and grinding tasks.

Image 1.2: A welder utilizing the 3M Speedglas Welding Helmet 9100XXi in a workshop setting, demonstrating its use during welding operations.

2. Sikkerhedsoplysninger

WARNING: Read and understand all safety instructions before using this product. Failure to follow these instructions may result in serious injury or death.

3M industrial and occupational products are intended, labeled, and packaged for sale to trained industrial and occupational customers for workplace use. These products are not intended, labeled, or packaged for sale to or use by consumers (e.g., for home, personal, primary or secondary school, recreational/sporting, or other uses not described in the applicable product packaging or literature), and must be selected and used in compliance with applicable health and safety regulations and standards (e.g., U.S. OSHA, ANSI), as well as all product literature, user instructions, warnings, and limitations. Misuse of 3M industrial and occupational products may result in injury, sickness, or death. For help with product selection and use, consult your on-site safety professional, industrial hygienist, or other subject matter expert.

This helmet meets ANSI Z87.1-2010 impact standard and ANSI Z89.1 when used with an approved hard hat.

Image 2.1: The 3M Speedglas Welding Helmet 9100XXi designed to protect the face from sparks and spatter, and the eyes from intense light during MIG, TIG, and stick welding processes.

3. Komponenter inkluderet

The 3M Speedglas Welding Helmet 9100XXi package includes:

• Speedglas Welding Helmet 9100 with 9100XXi Auto-Darkening Filter
• Welding Cap
• Carry Bag
• Startsæt

4. Opsætning og justeringer

4.1 Justering af hovedbånd

The helmet features a highly adjustable, ergonomically designed head suspension system for a customized fit and comfort.

• Crown Straps: Two adjustable crown straps provide increased stability and weight distribution.
• Front Headband: Padded front headband designed to evenly distribute pressure.
• Ratchet System: Swivel-mounted smooth ratchet system for simple, precise tightening and ergonomic fit.
• Helmet Angles: Snap adjustment allows for nine different helmet angles.
• Pivot Positions: Large knobs facilitate simple adjustment of 'prep' and 'parking' pivot positions, even while wearing gloves.

The headgear accommodates head sizes from 6.25 to 8 (approximately 50 to 64 cm).

Image 4.1: Diagram illustrating the headgear adjustment points. The self-adjusting 'twin pads' contour to the head for less pressure, and the helmet's parking position and friction can be adjusted.

Image 4.2: The lightweight, compact design of the helmet, highlighting the self-adjusting twin pads for the forehead band, which contribute to user comfort.

4.2 Batteriinstallation

The Auto-Darkening Filter (ADF) is powered by two Cr2030 3V lithium batteries. These batteries are easily accessible and replaceable, extending the helmet's operational life. Refer to the battery compartment for correct polarity during installation.

5. Betjeningsvejledning

5.1 Auto-Darkening Filter (ADF) Operation

The 9100XXi ADF features 3M Speedglas Natural Color Technology, providing a clearer, brighter, and more realistic view. This enhances weld puddle control and allows for better recognition of colors and contrasts.

• Skyggeindstillinger: User-selectable dark shades 5, 8, 9 through 13. The light state is shade 3.
• Viewområde: The ADF provides a viewing area of 72 mm x 107 mm (2.8 inches high x 4.2 inches wide).
• Arc Detection: Three arc detection sensors activate the ADF quickly after striking an arc. The filter switches from light to dark in approximately 0.1 milliseconds (1/10,000 of a second).
• Forsinkelsesfunktion: After welding, the filter automatically returns to light shade 3 with a delay of approximately 40-250 milliseconds, allowing for immediate inspection of the weld pool.

Image 5.1: Illustration demonstrating the operation of auto-darkening filters. The filter transitions from clear to dark upon arc strike and returns to clear after welding, ensuring continuous protection and visibility.

Image 5.2: A visual comparison demonstrating the enhanced color recognition and clarity provided by the 9100XXi Auto-Darkening Filter, showing various colored objects with improved detail.

Image 5.3: The 9100XXi ADF Filter, highlighting its 2.8 x 4.2 inch viewing area and selectable shades (5, 8-13) with a shade 3 light state.

5.2 Grinding Mode

The 3M Speedglas Silver Front Panel 9100XXi features external controls for quick access to grinding mode. This allows you to switch between welding and shade 3 grinding mode without removing your gloves or the helmet.

5.3 Memory Modes

The helmet includes two memory modes, allowing you to save and quickly access two different sets of welding parameters. Each memory mode can store individual settings for dark shade, light-to-dark switching sensitivity, and dark-to-light delay.

5.4 Auto-On Technology

The 'Grab and Go' feature automatically turns the welding filter on to your most recently used welding setting when the helmet is picked up. To conserve battery life, the helmet automatically shuts down after a period of inactivity.

5.5 Peripheral Vision (Side Windows)

The helmet is equipped with side windows (shade 5 filters) that expand your field of vision. This feature helps increase awareness of your surroundings, making potential hazards such as obstacles and other workers more visible.

Image 5.4: Diagram illustrating the expanded peripheral vision provided by the helmet's side windows compared to a standard field of view, enhancing safety by making surrounding hazards more visible.

6. Vedligeholdelse

6.1 Rengøring

Regularly clean the helmet shell and the ADF lens with a soft cloth and mild soap solution. Avoid abrasive cleaners or solvents that could damage the materials or coatings.

6.2 Udskiftning af batteri

The ADF is powered by two Cr2030 3V lithium batteries. When the low battery indicator appears or the ADF performance degrades, replace both batteries simultaneously. Ensure correct polarity during installation.

6.3 Opbevaring

Store the helmet in its carry bag in a clean, dry environment away from direct sunlight and extreme temperatures when not in use.

7. Fejlfinding

If you experience issues with your 3M Speedglas Welding Helmet 9100XXi, consider the following:

• ADF not darkening: Check battery level and replace if necessary. Ensure sensors are clean and unobstructed. Verify shade settings are appropriate for the welding process.
• Dårlig sigtbarhed: Clean the outer and inner protection plates and the ADF lens. Ensure correct shade setting.
• Helmet discomfort: Re-adjust headgear straps and pivot points for a better fit.

For persistent issues, contact 3M customer support or an authorized service center.

8. Specifikationer

9. Garanti og support

For information regarding product warranty, service, or technical support, please contact 3M directly through their official website or customer service channels. Ensure you have your product model number (9100) and any relevant purchase information available when seeking support.