1. Introduktion
This manual provides essential instructions for the safe and effective use of your NEO TOOLS Front Stripping Pliers, Model 01-500. Please read this manual thoroughly before operating the tool and retain it for future reference. This tool is designed for stripping insulation from electrical wires and for cutting wires.

Billede 1.1: Overview of the NEO TOOLS Front Stripping Pliers 01-500.
2. Sikkerhedsoplysninger
Always prioritize safety when working with tools, especially electrical tools. Failure to follow these safety guidelines may result in injury or damage to the tool or property.
- Øjenbeskyttelse: Always wear appropriate eye protection (safety glasses or goggles) to prevent injury from flying debris.
- Isolerede håndtag: The pliers feature bi-material handles designed for a secure grip. However, these pliers are not rated for live electrical work unless explicitly stated as VDE 1000V certified. Always ensure power is disconnected before working on electrical circuits.
- Korrekt brug: Use the tool only for its intended purpose: stripping and cutting electrical wires. Do not use it as a hammer, pry bar, or for other unintended applications.
- Vedligehold værktøj: Keep the tool clean and in good working condition. Inspect for damage before each use. Do not use if damaged.
- Børn og tilskuere: Hold børn og omkringstående væk, mens du betjener værktøjet.
This product is TÜV Rheinland certified, indicating compliance with relevant safety standards.

Image 2.1: TÜV Rheinland Certified logo.
3. Produktet er slutview og komponenter
The NEO TOOLS Front Stripping Pliers 01-500 are a versatile hand tool constructed from durable alloy steel (CrV steel) for longevity and performance. Key components include:
- Afisoleringskæber: Front-mounted jaws for precise insulation removal.
- Trådskærer: Integrated cutting blade for various wire types.
- Krympekæber: Designed for crimping insulated and non-insulated terminals.
- Adjustable Stop: For consistent stripping length.
- Spændingsjustering: Screw for adjusting stripping force based on wire gauge.
- Bi-material Handles: Ergonomically designed for comfort and grip.

Image 3.1: NEO TOOLS Front Stripping Pliers in operation.
4. Opsætning
The pliers require minimal setup. Before first use, familiarize yourself with the adjustment mechanisms:
- Stripping Length Adjustment: Locate the adjustable stop mechanism. Slide it to the desired length for the insulation you wish to remove. This ensures consistent strip lengths.
- Spændingsjustering: A small screw or dial is typically present to adjust the tension of the stripping jaws. For smaller gauge wires, less tension may be required to prevent damage to the conductor. For larger gauge wires, more tension ensures a clean strip. Test on a scrap piece of wire first.
5. Betjeningsvejledning
Følg disse trin for effektiv og sikker drift:
5.1. Afisolering af ledninger
- Select Wire: Identify the wire to be stripped and its gauge. The pliers are suitable for 22-10 AWG (0.2-6 mm²) wires.
- Positioneringsledning: Open the pliers and insert the wire into the stripping jaws. Ensure the wire is seated correctly and the insulation is aligned with the adjustable stop (if used).
- Klemhåndtag: Firmly squeeze the handles together. The jaws will grip the insulation, cut it, and then pull it away from the conductor.
- Frigøre: Release the handles to free the stripped wire. Inspect the conductor for any nicks or damage. If damage occurs, adjust the tension and re-strip.
5.2. Trådskæring
The integrated wire cutter is located on the pliers.
- Positioneringsledning: Place the wire to be cut into the designated cutting area of the pliers.
- Klemhåndtag: Klem håndtagene godt fast for at klippe tråden over.
5.3. Krympning
The pliers include crimping jaws for insulated and non-insulated terminals.
- Vælg terminal: Choose the appropriate terminal for your wire gauge.
- Indsæt terminal: Place the terminal into the correct crimping slot on the pliers.
- Indsæt ledning: Indsæt den afisolerede ledning i terminalen.
- Krympe: Squeeze the handles firmly until the crimp is complete.
6. Vedligeholdelse
Regular maintenance ensures the longevity and optimal performance of your pliers.
- Rensning: After each use, wipe the pliers clean with a dry cloth to remove any dust, dirt, or wire fragments. For stubborn grime, a mild solvent can be used, ensuring it does not damage the handle material.
- Smøring: Periodically apply a small amount of light machine oil to the pivot points and moving parts to ensure smooth operation and prevent rust.
- Opbevaring: Store the pliers in a dry environment to prevent corrosion. Keep them away from direct sunlight and extreme temperatures.
- Inspektion: Regularly inspect the jaws for wear, damage, or misalignment. Ensure the cutting edges are sharp and free from nicks.
7. Fejlfinding
If you encounter issues with your pliers, refer to the following common problems and solutions:
| Problem | Mulig årsag | Løsning |
|---|---|---|
| Wire insulation not stripping cleanly. | Incorrect tension setting; dull jaws; wrong wire gauge. | Adjust tension screw; inspect jaws for wear; ensure correct wire gauge is used. |
| Trådlederen får et hak eller en overskæring under afisolering. | Too much tension; incorrect wire gauge; wire not centered. | Reduce tension; verify wire gauge; ensure wire is centered in jaws. |
| Tangen føles stiv eller vanskelig at betjene. | Manglende smøring; snavs/affald i mekanismen. | Clean pliers and apply light machine oil to pivot points. |
| Wire cutter is not cutting effectively. | Dull cutting edge; attempting to cut material too hard for the tool. | Inspect cutting edge for damage; ensure only appropriate wires are cut. |
8. Specifikationer
- Modelnummer: 01-500
- Mærke: NEO-VÆRKTØJ
- Længde: 205 mm
- Materiale: Alloy Steel (CrV Steel)
- Afisoleringskapacitet: 22-10 AWG (0.2-6 mm²)
- Hardness (Stripping Jaws): 52-57 HRC
- Dimensioner (L x B x H): 27 x 14 x 3.5 cm
- Vægt: 320 gram
- Certificeringer: TÜV Rheinland-certificeret

Image 8.1: Indication of 22-10 AWG wire stripping capacity.

Image 8.2: Indication of 52-57 HRC hardness for the stripping jaws.

Image 8.3: Indication of CrV Steel material.
9. Garanti og support
NEO TOOLS provides a 25-year guarantee for this product, reflecting its commitment to quality and durability. For warranty claims, technical support, or further inquiries, please refer to the contact information provided with your purchase or visit the official NEO TOOLS webwebsted.

Image 9.1: 25 Years Guarantee logo.





