3M Scotch-Weld Epoxy Adhesive DP100 Plus Clear Instruction Manual

1. Introduktion

This manual provides detailed instructions for the proper use and handling of 3M Scotch-Weld Epoxy Adhesive DP100 Plus Clear. This product is a two-part epoxy adhesive designed for various bonding applications. Adherence to these instructions ensures optimal performance and safety.

2. Produktet er slutview

3M Scotch-Weld Epoxy Adhesive DP100 Plus is a versatile structural epoxy. Its low viscosity facilitates dispensing and self-leveling, making it suitable for filleting and potting applications. The adhesive offers high shear strength and good peel performance. Its flexibility makes it suitable for various applications, including those in transportation, electrical, industrial, and construction sectors.

Nøglefunktioner:

• Provides high shear and peel strength for reliable bonding.
• Clear formula provides a clean bond line.
• Flexible when cured, making it suitable for bonding dissimilar surfaces and applications involving vibration and impact.
• Expands and contracts under changing environmental conditions.

Anbefalede applikationer:

• Bonding and joining various substrates including metals, ceramics, glass, wood, and many plastics.
• Gluing and attaching components.
• Assembling and sealing.
• Encapsulating and potting.
• Light volume dispensing tasks.

Figur 1: A clear 3M Scotch-Weld DP100 Plus Epoxy Adhesive cartridge, showing product branding and key features like 'Flexible' and '4 Min Worklife'.

3. Opsætning

Proper setup is crucial for effective adhesive application and performance.

Nødvendigt udstyr:

• Applicator Gun: A specialized applicator gun is required for dispensing the Duo-Pak cartridge.
• Mixing Nozzles: Disposable mixing nozzles designed for the DP100 Plus cartridge are necessary to ensure proper 1:1 mixing of the two adhesive components. Ensure the correct type of mixing nozzle is used for the cartridge.

Forberedelse af overfladen:

For optimal adhesion, ensure all surfaces to be bonded are clean, dry, and free from dust, oil, grease, and other contaminants. Abrading surfaces may improve bond strength in some applications.

4. Brugsanvisning (applikation)

1. Prepare Cartridge: Insert the 3M Scotch-Weld DP100 Plus Duo-Pak cartridge into the applicator gun.
2. Fastgør blandedysen: Securely attach a new, clean mixing nozzle to the cartridge.
3. Dispense Initial Amount: Dispense a small amount of adhesive onto a disposable surface until a uniform color is observed, indicating proper mixing.
4. Påfør klæbemiddel: Apply the mixed adhesive to one of the prepared surfaces. The adhesive meters and mixes as it dispenses, maximizing adhesive work-time.
5. Forbind overflader: Bring the two surfaces together within the working time (3 to 5 minutes). Repositioning is possible during this period.
6. Secure Joint: Hold eller clamp the bonded parts in place until handling strength is achieved.

Figur 2: An applicator gun dispenses 3M Scotch-Weld DP100 Plus epoxy adhesive onto an aluminum profile, demonstrating its use for bonding metal components, potentially to glass, highlighting its versatility.

Figur 3: This image illustrates the potting application of 3M Scotch-Weld DP100 Plus, where the adhesive is used to encapsulate electrical wires within a copper tube for insulation and protection.

Figur 4: This image shows the precise application of 3M Scotch-Weld DP100 Plus epoxy using an applicator gun to reattach a glass panel to a toaster oven door, showcasing its utility in repairs and assembly of various materials.

5. Curing Information

• Arbejdstid: Approximately 3 to 5 minutes.
• Handling Strength: Achieved in approximately 15 to 20 minutes at room temperature.
• Fuld helbredelse: The adhesive is fully cured in 48 hours at 72°F (22°C).

6. Vedligeholdelse

Opbevaring:

Store the adhesive cartridges in a cool, dry place, away from direct sunlight and extreme temperatures, to maintain product integrity and shelf life.

Oprydning:

Clean tools and any uncured adhesive spills immediately after use with an appropriate solvent, following solvent manufacturer's safety guidelines. Cured epoxy is difficult to remove.

7. Fejlfinding

• Adhesive Not Curing Properly: Ensure the two components are mixed in the correct 1:1 ratio. This typically requires the use of a proper mixing nozzle and applicator gun. Verify that the mixing nozzle is compatible with the cartridge type.
• Difficulty Dispensing Adhesive: This product is designed for use with a specialized applicator gun and mixing nozzles. Manual dispensing without these tools may result in improper mixing and application.

8. Specifikationer

9. Sikkerhedsoplysninger

3M's industrielle og erhvervsmæssige produkter er beregnet til, mærket og pakket til salg til uddannede industrielle og erhvervsmæssige kunder til brug på arbejdspladsen. Medmindre andet specifikt er angivet på den relevante produktemballage eller i litteraturen, er disse produkter ikke beregnet til, mærket eller pakket til salg til eller brug af forbrugere (f.eks. til hjemmet, personlig brug, folkeskole eller gymnasium, fritids-/sportsbrug eller andre anvendelser, der ikke er beskrevet i den relevante produktemballage eller litteraturen), og skal vælges og anvendes i overensstemmelse med gældende sundheds- og sikkerhedsforskrifter og -standarder (f.eks. US OSHA, ANSI) samt al produktlitteratur, brugervejledninger, advarsler og andre begrænsninger, og brugeren skal træffe alle nødvendige foranstaltninger i henhold til enhver tilbagekaldelse, felthandling eller anden meddelelse om produktbrug. Misbrug af 3M's industrielle og erhvervsmæssige produkter kan resultere i personskade, sygdom, død eller materielle skader. For hjælp til produktvalg og -brug, kontakt din sikkerhedsprofessionelle på stedet, industrihygiejniker eller anden fagekspert.

10. Support

For additional product information, technical assistance, or support, please visit the official 3M webwebsted: www.3M.com.