Dorman 620-038

Dorman 620-038 Engine Cooling Fan Assembly Instruction Manual

Mærke: Dorman | Model: 620-038

Produkt overview

This Dorman 620-038 Engine Cooling Fan Assembly is precision-engineered to match the fit and performance of the stock radiator fan on specific vehicle years, makes, and models. It has been rigorously tested to ensure it cools as effectively as the original part, providing a reliable replacement solution for your vehicle's cooling system.

Nøglefunktioner:

  • Ideel erstatning: Engineered to match the fit and performance of the original equipment radiator fan assembly.
  • Komplet samling: Designed with the same materials and components as the original part for seamless integration.
  • Kvalitetssikret: Motors are tested in laboratory settings to ensure consistent and reliable performance.
  • Omkostningseffektiv og pålidelig: Offers a trustworthy manufacturing solution at a competitive value.
  • Køretøjskompatibilitet: Specifically compatible with Jeep Liberty models from 2002, 2003, and 2004.

Sikkerhedsoplysninger

Always prioritize safety when working on your vehicle. Ensure the engine is completely off and cooled down before beginning any installation or maintenance. Disconnect the vehicle's battery to prevent electrical hazards. Wear appropriate personal protective equipment, including safety glasses and gloves. If you are uncertain about any step or procedure, it is recommended to consult a qualified automotive technician.

Opsætning og installation

The Dorman 620-038 Engine Cooling Fan Assembly is designed for direct replacement. While installation can be performed by an experienced individual, professional installation is recommended to ensure proper function and vehicle safety. Always verify compatibility with your specific vehicle's make, model, and year before installation.

Trin før installation:

  1. Parkér køretøjet på en plan overflade, og aktiver parkeringsbremsen.
  2. Allow the engine to cool completely to avoid burns from hot components or fluids.
  3. Frakobl den negative pol på køretøjets batteri for at forhindre kortslutninger.
  4. Drain the engine coolant from the radiator according to your vehicle's service manual.
  5. Remove any components that obstruct access to the existing cooling fan assembly, such as the air intake, upper radiator hose, or engine cover.

Removal of Old Assembly:

  1. Locate and carefully disconnect the electrical connector from the old fan assembly.
  2. Unbolt or unclip the old fan assembly from its mounting points on the radiator shroud or vehicle frame.
  3. Carefully remove the old fan assembly from the engine bay, taking care not to damage other components.

Installation af ny samling:

  1. Position the new Dorman 620-038 fan assembly into the engine bay, ensuring proper alignment with all mounting points.
  2. Secure the fan assembly by bolting or clipping it into place. Ensure all fasteners are tightened to the manufacturer's specifications.
  3. Connect the electrical connector to the new fan assembly. Verify that the connection is secure and fully seated.
  4. Reinstall any components that were removed during the pre-installation steps (e.g., air intake, upper radiator hose).
  5. Refill the radiator with the appropriate type and amount of coolant as specified by your vehicle manufacturer.
  6. Tilslut den negative pol på køretøjets batteri igen.
  7. Start the engine and check for proper fan operation and any leaks. Allow the engine to reach operating temperature and ensure the fan cycles on and off as expected.
Dorman 620-038 Engine Cooling Fan Assembly
Figure 1: The Dorman 620-038 Engine Cooling Fan Assembly, showing the fan blades and shroud.
Electrical connector of Dorman 620-038 Engine Cooling Fan Assembly
Figur 2: Nærbillede view of the electrical connector for the Dorman 620-038 Engine Cooling Fan Assembly, highlighting the 6-pin design.

Betjeningsvejledning

The Dorman 620-038 Engine Cooling Fan Assembly operates automatically based on signals from the vehicle's engine control unit (ECU). It activates to maintain optimal engine temperature and to assist the air conditioning system. No manual intervention is typically required for its operation.

Normal drift:

  • The fan will activate when the engine coolant temperature reaches a predetermined threshold to prevent overheating, especially during low-speed driving or idling.
  • The fan will also engage when the vehicle's air conditioning system is turned on, helping to dissipate heat from the A/C condenser.
  • The fan should operate smoothly with a consistent sound. Any unusual noises or lack of operation when expected may indicate an issue.

Opretholdelse

Regular inspection and basic maintenance of the cooling fan assembly and the overall cooling system are essential for ensuring long-term performance and preventing engine damage.

Anbefalede vedligeholdelseskontroller:

  • Visuel inspektion: Periodically check the fan blades for any signs of cracks, damage, or excessive debris accumulation. Ensure the fan shroud is intact and securely mounted, as it directs airflow efficiently.
  • Elektriske forbindelser: Verify that the electrical connector to the fan assembly is clean, secure, and free from corrosion. A loose or corroded connection can lead to intermittent fan operation.
  • Kølevæskeniveau og tilstand: Regularly check the engine coolant level in the reservoir and radiator. Ensure it is within the manufacturer's recommended range and that the coolant is clean and free of contaminants.
  • Kølerfinner: Inspect the radiator and A/C condenser fins for blockages such as leaves, insects, or dirt, which can impede airflow and reduce cooling efficiency. Carefully clean any obstructions.

Fejlfinding

If you encounter issues with your engine cooling system or the fan assembly, the following information may help in diagnosing common problems.

Almindelige problemer og løsninger:

  • Overophedning af motor: If the engine temperature gauge consistently reads high or the engine overheats, check if the cooling fan is operating when the engine is hot or the air conditioning is on. A non-functional fan could indicate a faulty fan motor, relay, fuse, or wiring issue.
  • Ventilator kører ikke: If the fan does not activate when the engine is hot or the A/C is engaged, first verify the fan's electrical connection. Check relevant fuses and relays in the vehicle's fuse box (refer to your vehicle's owner's manual for fuse locations). If these components are functional, the fan motor or control module may require replacement.
  • For meget ventilatorstøj: Unusual noises such as grinding, rattling, or squealing from the fan could indicate damaged blades, a failing motor bearing, or an obstruction within the fan shroud. Visually inspect the fan for physical damage or debris and remove any obstructions.

For complex issues, or if you are unable to diagnose or resolve the problem, it is strongly recommended to seek assistance from a certified automotive technician.

Specifikationer

FeatureDetalje
MærkeDorman
Modelnummer620-038
Strømstik type6-benet
Voltage12 volt
Wattage80 watt
Støjniveau4 decibel
Maksimal rotationshastighed3500 RPM
Varens vægt11.7 pund
Produktdimensioner24.3 x 7.1 x 28 tommer
Kompatible køretøjerJeep Liberty: 2002, 2003, 2004

Hvad er der i æsken

  • 1 Radiator Fan Assembly

Garanti og support

Dorman products are manufactured to high standards for reliability and performance. For specific warranty details pertaining to your Dorman 620-038 Engine Cooling Fan Assembly, please refer to the product packaging or visit the official Dorman website. Dorman also provides an ASE-certified technical support team available to assist with any product-related inquiries or installation challenges you may encounter.

Valgfrie beskyttelsesplaner:

  • 3-Year Protection Plan: Available for extended coverage.
  • 4-Year Protection Plan: Available for extended coverage.
  • Complete Protect: A comprehensive plan covering eligible past and future purchases (available with monthly billing).

For technical assistance or support, please contact Dorman's customer service channels.

Produktvideoer

Dorman Cooling Fan Assemblies Overview

Denne video giver en overview of Dorman Cooling Fan Assemblies, emphasizing their critical role in engine and air conditioning system performance. It highlights Dorman's engineering approach to match and improve upon original equipment designs, including features like re-engineered parts for easier installation, stronger clutch fan blades, and upgraded modules for enhanced durability under high temperatures. The video also mentions the support from Dorman's ASE-certified technical team.

Radiator Cooling Fan Assembly 620650 (by OYEAUTO)

This video showcases a radiator cooling fan assembly, model 620650, from OYEAUTO. It highlights the product's features, including its OE compatibility (52028337AC), availability of over 10,000 pieces in stock, and a guarantee of 100% testing before shipping. The video provides a visual inspection of the fan from various angles, emphasizing its construction and electrical connector.

Engine Cooling Fan, Radiator Cooling Fan Compatible for Jeep Cherokee 1997-2001 (by AUTOKAY)

This video presents an engine cooling fan and radiator cooling fan assembly from AUTOKAY, specifically compatible with Jeep Cherokee models from 1997-2001. The video demonstrates the physical attributes of the fan, including its blades, motor, and mounting points, providing a detailed view of the product's design and construction.

Cooling Fan Assembly for Jeep Cherokee 1997-2001 620560 (by AUTOKAY)

This video displays a cooling fan assembly, model 620560, from AUTOKAY, designed for Jeep Cherokee vehicles from 1997-2001. The video offers a comprehensive look at the fan's construction, including its motor, blades, and housing, showcasindens design og funktioner.

Radiator Condenser Cooling Fan Kit (by AUTOKAY)

This video from AUTOKAY features a radiator condenser cooling fan kit. It highlights the automated production process, emphasizing 91% automation and 0.01MM precision, ensuring high efficiency and quality in manufacturing auto parts. The video shows various stages of motor assembly and testing, reinforcing the brand's commitment to reliable products.

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