1. Introduktion
This workshop manual provides detailed instructions for the maintenance, service, and repair of Kawasaki 500 and 750cc 3-cylinder motorcycle models produced between 1969 and 1976. It is designed for both the home mechanic and professional technician, offering step-by-step procedures to ensure proper operation and longevity of your motorcycle.
Image 1.1: Front cover of the workshop manual, displaying the Kawasaki logo, model numbers, and a classic motorcycle.
2. How to Use This Manual
The manual is structured logically, with each chapter dedicated to a specific system or component of the motorcycle. Procedures are presented with clear, concise text and supported by illustrations and diagrams. It is recommended to read through the relevant section completely before beginning any work.
Image 2.1: Back cover of the manual, highlighting its practical value and positive reviews from various motorcycle publications.
Image 2.2: The 'Contents' page, showing the detailed breakdown of chapters covering various motorcycle systems.
3. Dækkede modeller
This manual specifically covers the following Kawasaki 3-cylinder models:
- H1 Mach III: 499 cc (July 1969 - March 1973)
- H1B, H1C, H1E, H1F: 499 cc (March 1973 - January 1976)
- KH500: 499 cc (January 1976 - December 1976)
- H2, H2A, H2B, H2C: 749 cc (January 1972 - January 1976)
All dates refer to UK importation models.
Image 3.1: A page from the manual listing the specific Kawasaki models and their production years covered.
4. Engine, Clutch, and Gearbox
This section provides comprehensive guidance on the inspection, removal, overhaul, and reinstallation of the engine, clutch, and gearbox components. Topics include:
- Alternator and primary drive
- Clutch components and adjustment
- Cylinder barrels, pistons, and crankshaft
- Engine removal and reassembly
- Gearbox inspection and repair
5. Fuel System and Lubrication
Detailed procedures for maintaining and troubleshooting the fuel and lubrication systems are covered here. This includes:
- Luftrenser service
- Carburetor cleaning, adjustment, and overhaul
- Fuel system general maintenance
- Lubrication system checks and oil changes
- Petrol tank removal and installation
6. Tændingssystem
This section addresses the ignition system components and their maintenance. Key areas include:
- Coil and condenser function
- Contact breaker adjustment
- CDI ignition units
- Tændrørsinspektion og udskiftning
- Timing adjustment procedures
7. Frame and Forks
Instructions for inspecting, maintaining, and repairing the motorcycle's frame and front fork assembly are provided. This includes:
- Cleaning the machine and general inspection
- Drive cables and speedometer maintenance
- Dual seat removal and installation
- Frame assembly and alignment checks
- Front forks overhaul and adjustment
- Handlebar and controls maintenance
- Rear suspension units service
- Steering head bearings inspection and replacement
- Swing arm and rear fork maintenance
8. Wheels, Brakes, and Tires
This chapter details the service and repair of the wheels, braking system, and tires. Topics covered include:
- Afmontering og montering af forhjul
- Bleeding front disc brake system
- Brake pad replacement (front and rear)
- Cush drive rubbers inspection
- Final drive chain maintenance
- Master cylinder service
- Sprocket carrier inspection
- Tire inspection and replacement
9. Elektrisk system
This section provides information on the motorcycle's electrical components and wiring. It includes:
- Alternator and charging system checks
- Vedligeholdelse og test af batteri
- Bulb replacement procedures
- Flasher unit and fuse location
- Handlebar switches inspection
- Headlamp adjustment and bulb replacement
- Horn testing and replacement
- Ignition switch and wiring
- Stop lamp switch adjustment
- Rectifier and voltage regulator testing
10. Routine Maintenance Schedule
Regular maintenance is crucial for the reliability and performance of your Kawasaki motorcycle. This manual outlines a recommended service schedule, including checks and adjustments to be performed at specific mileage or time intervals. Adhering to this schedule will help prevent potential issues and extend the life of your motorcycle.
11. Fejlfindingsvejledning
A dedicated troubleshooting section assists in diagnosing common problems that may arise with your motorcycle. It provides systematic approaches to identify the root cause of symptoms such as starting difficulties, poor performance, or electrical malfunctions, guiding you towards effective solutions.
12. Tekniske specifikationer
This section provides key technical data and specifications for the Kawasaki 500 and 750 Cylinder Models, essential for accurate maintenance and repair.
| Specifikation | Værdi |
|---|---|
| ASIN | 0856963259 |
| Forlægger | Haynes Pubns |
| Udgivelsesdato | 1. januar 1656 |
| Sprog | engelsk |
| ISBN-10 | 9780856963254 |
| ISBN-13 | 978-0856963254 |
| Varens vægt | 13.8 ounce |
| Dimensioner | 8.27 x 10.63 x 0.24 tommer |
13. Sikkerhedsoplysninger
Always prioritize safety when performing any maintenance or repair work on your motorcycle. Ensure the motorcycle is stable and secure before beginning. Wear appropriate personal protective equipment, such as gloves and eye protection. Disconnect the battery before working on electrical components. Refer to specific safety warnings within each chapter of the manual.
14. Publisher Information
This manual is published by Haynes Pubns. For inquiries regarding the content or specific technical details, please refer to the publisher's official resources. The ISBN for this edition is 978-0856963254.
