SmartGen HAT363C

SmartGen HAT363C Dual Power Automatic Switching Generator Controller

Brugermanual

1. Produktet er slutview

The SmartGen HAT363C is an advanced Dual Power Automatic Switching Controller designed for generator systems. It provides automatic control for switching between two power sources (S1 and S2), ensuring continuous power supply to the load. This controller features a user-friendly interface with indicators for power status, alarms, and operating modes, along with RS485 communication for remote monitoring and parameter configuration.

Front view of the SmartGen HAT363C controller
Figur 1: Forside view of the HAT363C Controller

Modelnavnekonvention

Diagram explaining SmartGen HAT model naming convention
Figure 2: Model Naming Convention (Fig.1 from manufacturer)

The model number HAT363C indicates:

  • HAT: Dual Power Controller
  • 363: Excitation Three-stage (from 360 Series)
  • C: RS485 kommunikation

2. Installation

2.1 Fysisk installation

The HAT363C controller is designed for panel mounting. Ensure the installation location is free from excessive vibration, moisture, and extreme temperatures. The front panel has an IP40 protection level.

  • Kuffertdimensioner: 143 mm x 124 mm x 49 mm
  • Paneludskæring: 132 mm x 113 mm

2.2 Ledningsforbindelser

Carefully connect the power inputs, outputs, and communication lines to the terminal blocks on the rear of the controller. Refer to the wiring diagram below for correct connections. All wiring should be performed by qualified personnel, adhering to local electrical codes and safety standards.

Bag view of the HAT363C controller showing terminal blocks for wiring
Figur 3: Bagside view with terminal block connections

Terminal Block Descriptions:

  • Terminals 1-4 (S1 AC Voltage Input): Connect the primary power source (e.g., utility grid) to A1, B1, C1, N1. Supports 3P4W, 2P3W, or 1P2W configurations.
  • Terminals 5-8 (S2 AC Voltage Input): Connect the secondary power source (e.g., generator) to A2, B2, C2, N2. Supports 3P4W, 2P3W, or 1P2W configurations.
  • Terminals 9-17 (Power Output): These are relay outputs for controlling external contactors or circuit breakers for S1 and S2. Includes Normally Open (NO), Normally Closed (NC), and Common (LO) terminals for S1 Close, S1 Open, S2 Close, and S2 Open functions.
  • Terminals 18-25 (Control Inputs/Outputs):
    • GEN START (7A): Output for starting the generator.
    • S1 Close Input, S2 Close Input, S2 Open Input: Inputs for status feedback or manual control.
    • COM: Fælles terminal.
    • FORBINDELSE: SmartGen special interface for program upgrade and parameter configuration.
  • Terminals 26-28 (RS485): Connect RS485 communication lines (R, T, COM) for Modbus-RTU communication.
  • Terminals 29-32 (Auxiliary):
    • AUX OUTPUT (10A): Auxiliary relay output.
    • AUX INPUT (A, B): Hjælpeindgange.
    • ZA36a: Specific terminal, refer to detailed wiring diagrams for its function.

3. Betjeningsvejledning

The HAT363C controller features a clear front panel with buttons and indicators for easy operation and status monitoring.

Front panel of the HAT363C controller with labeled buttons and indicators
Figure 4: Front Panel (Fig.2 from manufacturer)

3.1 Front Panel Indicators and Buttons

The following table describes the function of each indicator and button on the front panel:

Table describing the function of each indicator on the HAT363C front panel
Figure 5: Indicator Description (Table 5 from manufacturer)
Indikator Beskrivelse
S1 Power Indicator Extinguishes when S1 power blackout; Illuminates when S1 power is normal; Flashes when S1 power is abnormal (under/over voltage, under/over frequency, loss of phase, reverse phase sequence).
S2 Power Indicator Extinguishes when S2 power blackout; Illuminates when S2 power is normal; Flashes when S2 power is abnormal (under/over voltage, under/over frequency, loss of phase, reverse phase sequence).
S1 Close Indicator Illuminates when S1 is closed; otherwise, it extinguishes.
S2 Close Indicator Illuminates when S2 is closed; otherwise, it extinguishes.
Alarmindikator Flashes when there is alarm; Extinguishes when there is no alarm.
OFF Mode Indicator Illuminates in OFF mode; extinguishes in other modes.
Indikator for automatisk tilstand Illuminates in Auto mode; extinguishes in other modes.
Indikator for manuel tilstand Illuminates in Manual mode; extinguishes in other modes.

3.2 driftstilstande

  • Automatisk tilstand: Press the 'Auto' button. The controller will automatically monitor the primary (S1) and secondary (S2) power sources and switch the load as per programmed logic (e.g., switch to S2 if S1 fails, and back to S1 when it recovers). The 'Auto Mode Indicator' will illuminate.
  • Manuel tilstand: Press the 'Manual' button. In this mode, you can manually control the S1 and S2 contactors using the 'S1 Close', 'Open', and 'S2 Close' buttons. The 'Manual Mode Indicator' will illuminate.
  • FRA -tilstand: Press the 'OFF' button. The controller will de-energize both S1 and S2 contactors, disconnecting the load from both power sources. The 'OFF Mode Indicator' will illuminate.

3.3 Navigation and Settings

Use the Up (▲), Down (▼), and */OK buttons to navigate through menus and adjust parameters on the display. Refer to the detailed programming manual (if available) for specific parameter settings and advanced configurations.

4. Vedligeholdelse

To ensure optimal performance and longevity of your HAT363C controller, regular maintenance is recommended:

  • Rensning: Keep the front panel and display clean using a soft, dry cloth. Avoid using abrasive cleaners or solvents.
  • Tilslutningstjek: Periodically inspect all wiring connections to ensure they are secure and free from corrosion. Loose connections can lead to intermittent operation or damage.
  • Miljøforhold: Sørg for, at driftsmiljøet forbliver inden for de angivne temperatur- og fugtighedsområder for at forhindre beskadigelse af interne komponenter.
  • Firmwareopdateringer: If new firmware versions are released, use the LINK interface and appropriate SmartGen tools for updates, following manufacturer guidelines.

5. Fejlfinding

If you encounter issues with your HAT363C controller, refer to the following basic troubleshooting steps:

  • Alarm Indicator Flashing: If the 'Alarm Indicator' is flashing, it signifies an active alarm condition. Check the display for specific alarm messages. Common alarms relate to abnormal voltage/frequency on S1 or S2, or other system faults. Address the underlying cause of the alarm.
  • Ingen strømindikation: If neither S1 nor S2 power indicators are illuminated, check the AC voltage input connections to the controller (Terminals 1-8) and ensure power is present at the sources.
  • Controlleren reagerer ikke: If the controller is unresponsive to button presses, check the power supply to the unit. If power is present, try cycling the power to the controller.
  • Incorrect Switching: Verify that the controller is in 'Auto Mode' if automatic switching is desired. Check all input and output wiring for correctness and ensure external contactors are functioning properly. Review programmed parameters for any incorrect settings.
  • Kommunikationsproblemer (RS485): Ensure RS485 wiring is correct (R, T, COM) and that baud rate settings match between the controller and the connected device. Check cable integrity and termination.

For complex issues or persistent problems, contact technical support.

6. Specifikationer

Detailed technical specifications for the SmartGen HAT363C controller are provided below:

Table of technical parameters for SmartGen HAT363C controller
Figure 6: Technical Parameters (Table 4 from manufacturer)
Punkt Indhold
Operation Voltage AC supply, voltage range AC(170~277)V
Strømforbrug ≤5W (Standbytilstand: <2W)
AC Voltage Indgang
  • 3P4W (L-N): AC170V~AC277V
  • 2P3W (L-N): AC170V~AC277V
  • 1P2W (L-N): AC170V~AC277V
Nominel frekvens 50/60Hz
Frekvensområde 10Hz~75Hz
Frekvens opløsning 0.1 Hz
Frekvens Nøjagtighed 0.1 Hz
Luk relæudgang 10A AC250V Volt fri udgang
Hjælperelæudgang 10A AC250V Volt fri udgang
Genset Crank Relay Output 7A AC250V Volt fri udgang
LONO Relay Output 12A AC250V Active output
LINK-grænseflade SmartGen special interface for program upgrade, parameter configuration
RS485 Isolated, half-duplex, 2400/4800/9600/19200 baud rate can be set, Modbus-RTU communication protocol, max communication distance is 1000m.
Designstandard Meet GB/T14048.11-2016 and IEC/EN 60947-6-1
Sikkerhedskrav Meet EN 61010-1 installation category (overvoltage type) III, 300V, pollution degree 2, altitude 3000m
Kuffert Dimensioner 143 mm x 124 mm x 49 mm
Panel udskæring 132 mm x 113 mm
Arbejdstemperatur (-25~+70)°C
Arbejdsfugtighed (20~95)%RH
Opbevaringstemperatur (-30~+80)°C
Beskyttelsesniveau Frontpanel: IP40
Isoleringsstyrke Påfør AC2.2kV voltage mellem høj voltage terminal og lav voltage terminal and the leakage current is not more than 3mA within 1min; insulation resistor: 100MΩ.
Vægt 0.56 kg

6.1 Model Comparison (HAT363C Specifics)

Table comparing HAT361, HAT361C, HAT363, and HAT363C models
Figure 7: Model Comparison (Table 3 from manufacturer)
Punkt HAT363C
AC forsyning LN170V~277V
Inputs (Fixed + Aux.) 3+1
Outputs (Fixed + Aux.) 5+1
Genset Control Ja
RS485 Ja
LONO Output Yes (defaults to two breakings)

7. Garanti og support

For warranty information, please refer to the terms and conditions provided by Yellowbee Generator Parts Factory Store at the time of purchase. Typically, products are covered against manufacturing defects for a specified period.

For technical support, troubleshooting assistance, or inquiries regarding your SmartGen HAT363C controller, please contact the Yellowbee Generator Parts Factory Store directly. Provide your purchase details and a clear description of the issue to facilitate prompt assistance.

8. Brugertips

  • Læs manualen: Always thoroughly read the complete manual before installation and operation to understand all features and safety precautions.
  • Professionel installation: Due to the electrical nature of this device, professional installation is highly recommended to ensure safety and correct functionality.
  • Regelmæssig kontrol: Periodically check the status indicators on the front panel to ensure the system is operating normally and to identify any potential issues early.
  • Backup Power Testing: Regularly test your generator and ATS system to ensure it functions correctly during a power outage.

9. Ofte stillede spørgsmål (FAQ)

Q: What is the primary function of the HAT363C controller?
A: The HAT363C is a dual power automatic switching controller designed to monitor two independent power sources (e.g., utility and generator) and automatically transfer the load between them to maintain continuous power supply.
Q: Can I manually switch between power sources?
A: Yes, the controller supports a 'Manual Mode' where you can use the front panel buttons to manually control the switching of power sources S1 and S2.
Q: What does a flashing Alarm Indicator mean?
A: A flashing Alarm Indicator signifies an active fault or abnormal condition within the system. You should check the controller's display for specific alarm messages to diagnose the issue.
Q: Does the HAT363C support remote monitoring?
A: Yes, the controller is equipped with an RS485 interface, supporting Modbus-RTU communication protocol, which allows for remote monitoring and parameter configuration when connected to a compatible system.
Documents - SmartGen – HAT363C
[Pdf] Brugermanual Dimensionsvejledning
Administrator SmartGen HAT361 HAT361C HAT363 HAT363C User Manual v1 2 HAT360 Dual Power ATS Controller Controllers Technical Parameters AC System 1P2W 2P3W 3P3W 3P4W Alternator Frequency 50 60Hz Applicable Switch Type two breaking one no switch Case Dimensions mm 143*124*49 Panel Cutout 132*113 Operating Temp 25~ 70 ℃ Product Overview series dual power controller is made with the microprocessor as core which can precisely measure way voltages make correct judgment and control outputs for occurred voltag smartgen america upload iblock 09f 0u5jvrea0bkqhixsg9lplg6q6lzezovn |||
HAT360 SERIES HAT361/HAT361C/HAT363/HAT363C DUAL POWER ATS CONTROLLER USER MANUAL Registered trademark No.28 Xuemei Street, Zhengzhou, Henan, China Tel: 86-371-67988888/67981888/67992951 86-371-67981000 overseas Fax: 86-371-67992952 Web: www.smartgen.com.cn/ www.smartgen.cn/ Email: sales sma...
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[Pdf] Brugermanual

With the development of technology and society,people s living standardsare improving unceasingly,th ... products for reliable, continuous power supply to solve this issue. SmartGen HAT361/HAT361C/HAT363/HAT363C Characteristics: 1.With MCU intelligent and precise monitoring and control; 2.With OFF mode,...
pointtal: 20 filestørrelse: 4 millioner sideantal: 3 dokumentdato: 2023-12-19