SY48 60A/80A/100A SY48 60A/80A/100A

MPPT Solar Charge Controller brugermanual

Models: SY48 60A, SY48 80A, SY48 100A

1. Introduktion

This manual provides detailed instructions for the installation, operation, maintenance, and troubleshooting of your MPPT Solar Charge Controller. This intelligent regulator is designed to efficiently manage power flow from your solar panels to your battery bank and DC loads, supporting 12V, 24V, 36V, and 48V systems with automatic voltage detection. It is compatible with various battery types, including lead-acid (open, sealed, gel) and lithium batteries.

2. Opsætning og ledningsføring

Proper wiring is crucial for the safe and efficient operation of your solar charge controller. Please follow the steps below carefully. The controller features dedicated terminals for solar panels, batteries, and DC loads, along with dual USB outputs.

2.1 Komponentidentifikation

MPPT Solar Charge Controller with labeled ports

Figur 1: Forside view of the controller with labeled connection ports.

  • Dobbelt USB-grænseflade: For charging external devices (5V1A).
  • Solar Panel Port: Connects to your solar photovoltaic panels.
  • Batteriport: Forbindes til din batteribank.
  • DC Load Port: Connects to your DC loads.

2.2 Wiring Diagram and Connection Steps

Solar system wiring diagram showing connections between solar panel, controller, battery, and DC load

Figure 2: Solar system wiring diagram.

  1. Tilslut batteriet: Connect the positive (+) and negative (-) terminals of your battery to the corresponding battery ports on the controller. The controller will automatically detect the battery voltage.
  2. Connect the DC Load: Connect the positive (+) and negative (-) terminals of your DC load to the corresponding load ports on the controller. Ensure correct polarity.
  3. Tilslut solpanelet: Connect the positive (+) and negative (-) terminals of your solar panel to the corresponding solar panel ports on the controller.

Vigtig bemærkning:

  • Please strictly follow the above connection order to prevent damage to the controller.
  • The disassembly order is the reverse of the connection order.
  • Ensure the battery has sufficient voltage during initial installation for the controller to correctly identify the battery type.
  • Installer controlleren så tæt som muligt på batteriet for at undgå voltage drop caused by long cables.
  • This controller is designed to use solar panels as its power source. Do not use DC or other power sources for charging.

3. Betjeningsvejledning

The controller features an LCD display and control buttons for easy monitoring and mode selection.

3.1 LCD Display Explanation

LCD display showing battery, solar, and load status, along with operating modes and buttons

Figure 3: LCD display and button functions.

  • Battery Status (1): Displays battery charge status and voltage. When charging, 4 internal bars will dynamically display. Otherwise, it shows static battery voltage. Batteri voltage and discharge current are displayed, switching every 5 seconds.
  • Solar Panel Status (2): Indicates charging status when displayed. If not displayed, charging has stopped. Also shows charging current.
  • Load Status (3): Indicates the status of the connected DC load.
  • Operating Mode (4): Displays the currently selected operating mode (Select, Charging, Light control, Universal Control, Manual, Timing, Test).
  • Status Indicators (5): OK (normal operation), Fault (error).

Knap funktioner:

  • NULSTIL: Used for numerical and mode adjustment, charging voltage, lav voltage beskyttelsesindstillinger.
  • MENU: Used for setting/confirming parameters.
  • TIL/FRA: Used to shift and force start/stop the load.

3.2 Flere driftstilstande

Image showing seven different operating modes for the solar charge controller

Figure 4: Available operating modes.

The controller supports various operating modes to suit different application needs:

  1. Opladningstilstand
  2. Lysstyringstilstand
  3. Universal Control Mode
  4. Manuel kontroltilstand
  5. Timing Control Mode
  6. Testtilstand
  7. Light Control + Delay Control Mode

4. Vedligeholdelse

To ensure the longevity and optimal performance of your MPPT Solar Charge Controller, regular maintenance is recommended:

  • Rensning: Hold controlleren ren og fri for støv og snavs. Brug en tør klud til rengøring.
  • Forbindelser: Periodically check all wiring connections to ensure they are tight and secure. Loose connections can lead to power loss or overheating.
  • Ventilation: Ensure the controller is installed in a well-ventilated area to allow for proper heat dissipation. The controller generates heat during operation.
  • Batteriets sundhed: Overvåg dit batteris tilstand og spændingtage regularly. For lithium batteries, manual adjustment for overcharge may be required.
  • Miljø: Undgå at udsætte controlleren for ekstreme temperaturer eller høj luftfugtighed.

5. Fejlfinding

Se tabellen nedenfor for almindelige problemer og deres løsninger.

Troubleshooting table with fault phenomena, possible causes, and solutions

Figur 5: Fejlfindingsvejledning.

FejlfænomenMulig årsagLøsning
Sunlight sufficient but no chargingPV open circuit or reverse connectionReconnect PV panel correctly
Load indicator offFejl ved indstilling af tilstandReset operating mode
Load indicator offBatteri voltage for lavtGenoplad batteriet
Load indicator flashing slowlyBelast overstrømReducer belastningen
Load indicator flashing quicklyKortslutningsbeskyttelseRemove short circuit, automatic recovery
Controller not lighting upBatteri voltage too low / reverse connectionReplace battery / check reverse connection

6. Specifikationer

Detailed technical parameters for the MPPT Solar Charge Controller models.

Table of product parameters including current ratings, voltages, and dimensions

Figur 6: Produktparametre.

Parameter12/24/36/48V 60A12/24/36/48V 80A12/24/36/48V 100A
Solar Panel PV Input (Peak Power)
12V batteri<720W<960W<1200W
24V batteri<1440W<1920W<2400W
36V batteri<2160W<2880W<3600W
48V batteri<2880W<3840W<4800W
Nominel ladestrøm (A)60A80A100A
PV Indgang Voltage Range (VDC)12V battery (15-23V PV); 24V battery (30-45V PV); 36V battery (45-69V PV); 48V battery (60-90V PV)
Battery Boost Charge (VDC) (Adjustable)
12V batteri14.6V
24V batteri29.2V
36V batteri44.4V
48V batteri59.2V
Battery Float Charge (VDC) (Adjustable)
12V batteri13.8V
24V batteri27.6V
36V batteri41.4V
48V batteri55.2V
Nominel udgangsstrøm (A)30A40A50A
Lav voltage beskyttelse (V)10.7V * 2/3/4
Høj voltage beskyttelse (V)15.5V * 2/3/4
USB Output (V)5V1A * 2
DC Output (V)2A * 1 (Output voltage follows battery voltage)
OpladningsmetodeMPPT (Maximum Power Point Tracking) controlled charging
BeskyttelsesfunktionerOvercharge/overdischarge, DC output low/high voltage, reverse connection protection
AfkølingsmetodeHeat sink self-cooling
Driftstemperatur0-40 grader celsius
Storage/Ambient Temperature-15 til 50 grader Celsius
Fugt ved drift / opbevaring0-90% ikke-kondenserende
Udvendige mål (L*B*H)195*183*68 mm
Pakningsstørrelse (L * W * H)205*205*70 mm
Vægt0.8 kg0.85 kg0.9 kg

7. Brugertips

Here are some general tips to enhance your experience with the MPPT Solar Charge Controller:

  • Ledningsstørrelse: Always use appropriate wire gauges for your solar panel, battery, and load connections to minimize voltage drop and ensure efficient power transfer.
  • Batterikompatibilitet: While the controller supports various battery types, ensure you select the correct battery type in the settings if manual configuration is available, especially for lithium batteries that may require specific charging profiles.
  • Miljøbeskyttelse: Protect the controller from direct sunlight, rain, and excessive moisture to prevent damage and ensure optimal performance.
  • Systemovervågning: Kontrollér regelmæssigt LCD-displayet for systemstatus, batteriniveautage, og opladnings-/afladestrømme for at sikre, at alt fungerer som forventet.
  • Belastningsstyring: Avoid overloading the DC output. If the load indicator flashes quickly, it indicates a short circuit or overcurrent, and the load should be reduced or checked.

8. Garanti og support

Vedrørende teknisk assistance, garantikrav eller supportforespørgsler, bedes du kontakte sælgeren eller producenten direkte. Hav dine købsoptegnelser ved hånden for hurtigere service.

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