1. Introduktion
The HZXVOGEN MIG 185A is a versatile 5-in-1 semi-automatic welding machine designed for a wide range of welding applications. It supports multiple welding processes including Gas MIG, Gasless MIG (Flux Core), Lift TIG, and ARC (MMA/Stick) welding. Equipped with advanced IGBT inverter technology and a smart digital display, this welder offers precise control, stable performance, and enhanced safety features for both professional and DIY users.
Nøglefunktioner:
- 4-i-1 multiproces: Supports Gas MIG, Gasless MIG, Lift TIG, and ARC (MMA) welding.
- Large LED Color Display: Provides clear and easy-to-read parameters for intuitive operation.
- Synergisk kontrol: Automatically matches wire speed and output voltage when adjusting current for optimal weld quality.
- Multiple beskyttelse: Inkluderer overstrøm, overvoltage, overheat, overload, and electrostatic protection, along with an IP21 waterproof rating.
- Bærbar og let: Compact design weighing approximately 14.3 lbs (6.5 kg) for easy transport.
2. Sikkerhedsoplysninger
Always prioritize safety when operating welding equipment. This machine incorporates several safety features to protect the user and the device:
- Overstrømsbeskyttelse: Forhindrer skader fra for høj strøm.
- Overvoltage Beskyttelse: Beskyttelse mod høje volatilitetertage pigge.
- Overophedningsbeskyttelse: Automatically shuts down the unit if internal temperature exceeds safe limits.
- Overbelastningsbeskyttelse: Protects the machine from excessive load.
- Elektrostatisk beskyttelse: Minimizes risks associated with static electricity.
- IP21 vandtæt rating: Provides protection against vertically falling water drops and solid objects larger than 12.5mm.
Always wear appropriate personal protective equipment (PPE) including a welding helmet, gloves, and protective clothing. Ensure adequate ventilation in your workspace.
Figure 2.1: Welder with highlighted safety features.
3. Pakkens indhold
The standard package for the HZXVOGEN MIG 185A includes the following items. Please note that specific accessories may vary based on the purchased package option (e.g., with 17V TIG Torch or LY800F Helmet).
- HZXVOGEN MIG 185A Welding Machine
- 15AK MIG Welding Gun
- 1.5m Ground Wire Clamp
- Elektrodeholder (til MMA/ARC)
- Gasrør
- Slange Clamps (2x)
- 0.8mm Welding Wire (sampdet)
- 0.8mm Contact Tips (2x)
- 1.0mm Contact Tips (2x)
- 15AK Nozzles (2x)
- Stål børste
- Instruktionsmanual
- Nedrivningsnøgle
Optional Accessories (depending on package):
- 17V Lift TIG Torch
- LY800F Welding Helmet
Figur 3.1: Diagram over pakkens indhold.
4. Opsætning
4.1 Maskin overview
Familiarize yourself with the main components and controls of the welding machine.
Video 4.1: Produkt overståetview and demonstration of welding modes.
Kontrol på frontpanelet:
- Vise: Shows welding voltage (V) og strøm (A).
- Voltage Adjusting Knob: Justerer svejsevolumentage.
- Current Adjusting Knob: Adjusts welding current (wire speed in MIG modes).
- Multi-function Selection Button: Toggles between welding modes (MIG Gas, MIG Flux, MMA, Lift TIG) and other settings.
- MIG Torch Connector: For connecting the MIG welding gun.
- Negative Electrode Terminal: Til tilslutning af jordklemmenamp.
- Positive Electrode Terminal: For connecting the electrode holder (MMA) or TIG torch (Lift TIG).
Bagpanelets funktioner:
- Vandtæt afbryder: Hovedafbryder til tænd/sluk.
- Gas input: Connection for shielding gas (for Gas MIG).
- Power Fan: Cooling fan to maintain optimal operating temperature.
4.2 Wire Feed Mechanism
The machine features an internal wire feeder. To load welding wire:
- Åbn sidepanelet på svejsemaskinen.
- Place the welding wire spool onto the Spindle.
- Secure the spool with the Spool Spacer and Spool Lock.
- Thread the wire through the Spring and into the wire feeder mechanism.
- Ensure the wire is properly seated in the drive rollers.
Figure 4.2: Wire feed mechanism components.
5. Driftstilstande
The HZXVOGEN MIG 185A offers four primary welding modes:
Figure 5.1: Four-in-one welding modes.
5.1 Gas MIG Welding
Used for welding with shielding gas (e.g., CO2 or Argon/CO2 mix) and solid wire. Provides clean welds with minimal spatter.
- Trådstørrelser: 0.8mm / 1.0mm
- Tykkelsesområde: 1-8 mm
- Opsætning: Tilslut MIG-brænderen, jordforbindelsenamp, and gas tube to a gas cylinder. Select 'MIG (Gas)' mode using the 'Multi-function Selection' button.
- Justering: Brug Voltage and Current (Wire Speed) knobs to set desired parameters. The synergic control will assist in matching settings.
5.2 Gasless MIG (Flux Core) Welding
Ideal for outdoor welding or when shielding gas is not available. Uses flux-cored wire that produces its own shielding gas.
- Trådstørrelser: 0.8mm / 1.0mm
- Tykkelsesområde: 1-8 mm
- Opsætning: Tilslut MIG-brænderen og jordforbindelsenamp. No gas connection is needed. Select 'MIG (Flux)' mode.
- Justering: Juster voltage and current (wire speed) as needed.
5.3 MMA (ARC/Stick) Welding
A versatile process using coated electrodes. Suitable for various metals and thicknesses.
- Elektrodestørrelser: 2.5mm / 3.2mm / 4.0mm
- Tykkelsesområde: 2-12 mm
- Opsætning: Connect the electrode holder to the positive terminal and the ground clamp to the negative terminal. Insert the electrode into the holder. Select 'MMA' mode.
- Justering: Adjust the current knob to control the welding ampslette.
5.4 Lift TIG-svejsning
Provides high-quality, precise welds, especially on thinner materials. Requires a TIG torch (WP17V not included in all packages) and shielding gas.
- Tungsten Sizes: 1.6mm / 2.4mm
- Tykkelsesområde: 1-6 mm
- Opsætning: Connect the TIG torch to the positive terminal and the ground clamp to the negative terminal. Connect shielding gas (e.g., Argon). Select 'Lift TIG' mode.
- Justering: Adjust the current knob for desired amperage. Initiate arc by gently touching and lifting the tungsten electrode from the workpiece.
Figur 5.2: Eksamples of MIG and MMA weld quality.
6. Specifikationer
| Attribut | Værdi |
|---|---|
| Modelnummer | MIG185-II |
| Mærkenavn | HZXVOGEN |
| Stiktype | EU Plug (Dual Voltage AC 110V/220V compatible) |
| Trådfremføringshastighed | 3-18m/min |
| Dimensioner | 47 x 29 x 35 mm (ca. 18.5 x 11.4 x 13.8 tommer) |
| Vægt | 10 KG (approx. 22 lbs) / Unit weight 14.3 lbs (6.5 kg) |
| Certificering | CE |
| Duty Cycle | 60 % |
| Beskyttelsesklasse | IP21 |
| Er en smart enhed | Ingen |
6.1 Welding Parameter Guidelines
The following table provides general guidelines for welding parameters. Actual settings may vary based on material, joint type, and desired weld quality.
Figure 6.1: Welding Parameter Guidelines Table.
| Behandle | Materiale | Tykkelse | Anbefalet ledning | Anbefalet strøm |
|---|---|---|---|---|
| FLUX CORE MIG | Kulstofstål | 0.8 mm (0.030") | 0.8 mm | 40-60A |
| Rustfrit stål | 1.0 mm (0.040") | 0.8 mm | 60-80A | |
| Strygejern | 1.0 mm (0.040") | 0.8 mm | 60-80A | |
| Blødt stål | 1.2 mm (0.047") | 0.8 mm | 70-90A | |
| Stållegering | 1.5-2.0 mm (0.060"-0.078") | 0.8 mm | 90-110A | |
| Nikkellegering | 2.5-4 mm (0.098"-0.157") | 0.8mm / 1.0mm | 110-145A | |
| Magnesium legering | 4-6 mm (0.157"-0.236") | 0.8mm / 1.0mm | 120-160A | |
| GAS MIG | Kulstofstål | 0.8 mm (0.030") | 0.8 mm | 40-60A |
| Rustfrit stål | 1.0 mm (0.040") | 0.8 mm | 60-80A | |
| Strygejern | 1.0 mm (0.040") | 0.8 mm | 60-80A | |
| Blødt stål | 1.2 mm (0.047") | 0.8 mm | 70-90A | |
| Stållegering | 1.5-2.0 mm (0.060"-0.078") | 0.8 mm | 90-110A | |
| Nikkellegering | 2.5-4 mm (0.098"-0.157") | 0.8mm / 1.0mm | 110-145A | |
| Magnesium legering | 4-6 mm (0.157"-0.236") | 0.8mm / 1.0mm | 120-160A | |
| STICK (MMA) | All Materials | 1.6 mm | 2.5 mm | 40-60A |
| All Materials | 2 mm | 2.5 mm | 60-80A | |
| All Materials | 3 mm | 3.2 mm | 70-90A | |
| All Materials | 4 mm | 3.2 mm | 90-110A | |
| All Materials | 5 mm | 4.0 mm | 110-145A | |
| All Materials | 6 mm | 4.0 mm | 120-160A |
7. Vedligeholdelse
Regelmæssig vedligeholdelse sikrer din svejsemaskines levetid og optimale ydeevne.
- Rensning: Periodically clean the machine's exterior and internal components (if accessible and safe) to remove dust and debris. Use compressed air to clear ventilation openings.
- Trådfremfører: Inspect the wire feed rollers for wear and tear. Clean any wire shavings or debris from the wire path. Ensure the drive rollers are correctly sized for your welding wire.
- Kabler og forbindelser: Check all welding cables, ground clamps, and torch connections for damage, fraying, or loose contacts. Replace damaged components immediately.
- Forbrugsvarer: Regularly inspect and replace MIG contact tips, nozzles, and TIG tungsten electrodes as they wear out.
- Opbevaring: Opbevar svejsemaskinen et tørt og rent miljø væk fra for meget støv og fugt.
Figure 7.1: Internal components for maintenance reference.
8. Fejlfinding
Hvis du støder på problemer med din svejsemaskine, kan du se følgende almindelige problemer og løsninger:
| Problem | Mulig årsag | Løsning |
|---|---|---|
| Ingen strøm til maskinen | Afbryder slukket, løst strømkabel, afbryder udløst | Check power switch, ensure cable is secure, reset circuit breaker. |
| Ingen lysbue/Dårlig lysbuestart | Poor ground connection, incorrect settings, worn consumables, wrong electrode/wire size | Ensure good ground contact, verify settings for material/process, replace contact tip/electrode, check wire feed. |
| Tråden fremføres ikke | Wire tangled, drive rollers loose/incorrect, clogged liner, worn contact tip | Check wire spool, adjust drive roller tension, clean/replace liner, replace contact tip. |
| Overdreven sprøjt (MIG) | Forkert voltage/wire speed, insufficient shielding gas, dirty workpiece | Juster voltage/wire speed (synergic control helps), check gas flow/supply, clean workpiece. |
| Overophedningsindikator aktiv | Overskredet driftscyklus, blokeret ventilation | Allow machine to cool down, ensure clear airflow to cooling fan. |
9. Brugertips
- Kompatibilitet med ledningsstørrelse: For optimal performance and to prevent feeding issues, ensure you use welding wire sizes recommended in the specifications (0.8mm and 1.0mm). While some users may inquire about 0.6mm wire, the machine is designed and tested for the specified diameters.
- Synergisk kontrol: Tag advantage of the synergic control feature, especially when starting out. It simplifies parameter adjustment by automatically matching wire speed and voltage when you adjust the current.
- Renhed: Always ensure your workpiece is clean and free of rust, paint, or oil. This significantly improves arc stability and weld quality.
- Praksis: If you are new to welding, practice on scrap pieces of metal to get a feel for the machine and different welding processes before working on your main project.
10. Garanti og support
HZXVOGEN products are manufactured to high-quality standards and are backed by a manufacturer's warranty. For specific warranty terms, duration, and to access technical support, please refer to the warranty card included with your product or contact the seller directly. Keep your purchase receipt as proof of purchase.
