Kamoer KK1800 Peristaltic Pump Head Instruction Manual

Indledning

The Kamoer KK1800 Peristaltic Pump Head is a precision component designed for accurate fluid metering. It features durable stainless steel rotors and an imported engineering plastic body, ensuring long life and high performance. This pump head is specifically compatible with Kamoer UIP2 WIFI Peristaltic Pumps and other specified models, offering easy operation and quick replacement of pump tubes. This manual provides essential information for the safe and efficient use of your KK1800 pump head.

Opsætning

1. Udpakning: Carefully remove the KK1800 pump head from its packaging. Inspect for any signs of damage.
2. Montering:

   The KK1800 pump head is designed for secure attachment to a compatible main pump unit (e.g., UIP2 WIFI Peristaltic Pump). Use the provided mounting screws to fix the pump head firmly in place.

   

   Image: Kamoer KK1800 pump head showing the mounting screw points for installation onto a main pump unit.

   The underside of the pump head features a robust internal structure for stable mounting.

   

   Billede: Underside view of the KK1800 pump head, highlighting its imported engineering plastic body and internal mounting structure.

3. Installation af rør:

   The KK1800 pump head allows for easy and quick replacement of pump tubes. To install or replace tubing:

   • Gently open the pump head mechanism.
   • Insert the appropriate size pump tube (refer to specifications for compatible sizes and wall thicknesses) into the channel.
   • Close the pump head mechanism securely to ensure the tube is properly compressed by the rotors.
   

   Image: Diagram illustrating the "Open" and "Close" positions of the Kamoer KK1800 pump head for easy pump tube replacement.

4. Connecting to Main Pump: Ensure the pump head is correctly aligned and connected to the motor shaft of your UIP2 WIFI Peristaltic Pump or other compatible host.
5. Stacking Multiple Pump Heads (Optional): For applications requiring multiple channels, KK1800 pump heads can be stacked to save space and reduce overall system costs.

   Image: Illustration of multiple KK1800 pump heads stacked onto a Kamoer main pump unit, demonstrating a space-saving configuration.

Betjeningsvejledning

The Kamoer KK1800 pump head operates as part of a peristaltic pump system. Once installed on a compatible main pump (e.g., UIP2 WIFI), its operation is controlled by the main unit.

1. Tænd: Ensure the main pump unit is connected to a power source and turned on.
2. Fluid Connection: Connect the inlet and outlet tubing to your fluid source and destination, ensuring all connections are secure and leak-free.
3. Flowhastighedsjustering: The flow rate is determined by the main pump's motor speed and the installed pump tube's dimensions. Refer to the main pump's manual for specific control instructions. The table below provides reference flow rates for various tube sizes and rotor configurations at 500 RPM.

   Reference Flow Rate (Unit: ml/min) at 500 RPM

   Kode til pumpeslange	Metric: Inner diameter (mm) x Outer diameter (mm)	Inch system: Inner diameter (in) x Outer diameter (in)	Pumpeslange materiale	Roterende hastighed	3 rotors (ml/min)	6 rotors (ml/min)
   14#	1.6x4.8	1/16x3/16	BPT	500 rpm	129	9.5
   19#	2.4x5.6	3/32x7/32			290	190
   16#	3.2x6.4	1/8x1/4			480	365
   25#	4.8x8.0	3/16x5/16			950	575
   17#	6.4x9.6	1/4x3/8			1480	700
   18#	7.9x11.1	5/16x7/16			2190	950
   15#	4.8x9.8	3/16x3/8	Silikonrør	500 rpm	940	-
   24#	6.4x11.4	1/4x7/16			1490	-

   Image: Table showing reference flow rates (ml/min) for various pump tube codes, inner/outer diameters (metric and inch), pump tube materials (BPT, Silicone), and rotor configurations (3 or 6 rotors) at a rotating speed of 500 RPM.

Opretholdelse

Regular maintenance ensures the longevity and optimal performance of your KK1800 pump head.

1. Udskiftning af slanger: Pump tubing is a consumable part and should be replaced periodically, depending on usage and the type of fluid being pumped. The KK1800 is designed for easy tube replacement. Always use compatible tubing with the correct wall thickness.
2. Rensning:
   • Disconnect the pump head from the main unit and power supply before cleaning.
   • Clean the exterior of the pump head with a soft, damp cloth. Avoid using harsh chemicals that could damage the plastic body.
   • If fluid has leaked into the pump head mechanism, carefully clean the area, ensuring no residue affects the rotor movement.
3. Rotor Inspection: Periodically inspect the stainless steel rotors for any signs of wear, corrosion, or damage. While durable, extreme conditions or abrasive fluids can affect their lifespan.
4. Generel inspektion: Check all mounting screws and connections to ensure they remain tight and secure.

Fejlfinding

If you encounter issues with your KK1800 pump head, refer to the following common problems and solutions:

• No Flow or Inconsistent Flow:
  • Check if the pump head is securely closed and the tubing is properly seated.
  • Inspect the pump tubing for kinks, blockages, or wear. Replace if necessary.
  • Ensure the main pump unit is powered on and operating correctly.
  • Verify that the fluid source is not empty and there are no air bubbles in the line.
• Lækage:
  • Ensure the pump tubing is correctly installed and the pump head is fully closed.
  • Check the tubing for cracks or damage. Replace worn tubing.
  • Verify that all connections to the fluid source and destination are tight.
  • A user reported needing "the rubber between the head and Machine". This suggests checking the seals or O-rings if present, or ensuring the tubing itself forms a proper seal within the head.
• Usædvanlig støj:
  • Ensure the pump head is securely mounted and all screws are tightened.
  • Check for any foreign objects obstructing the rotors.
  • Inspect the rotors for damage or excessive wear.

Specifikationer

Image: Diagram showing the dimensions of the Kamoer KK1800 pump head (105.5mm height, 94.5mm length, 54.5mm width) and a separate view of the 3-rotor assembly.

Garanti og support

For warranty information and technical support, please contact your original point of purchase or the Kamoer Official Store. Keep your purchase receipt as proof of purchase.

Brugertips

• Vedligeholdelse af rør: Regularly inspect and replace pump tubing, especially if you notice changes in flow rate or signs of wear. The KK1800's design makes this process very straightforward.
• Tjek segl: If experiencing leaks, ensure all tubing connections are tight and that any internal seals or "rubber" components are correctly seated and free from damage.
• Pladsbesparelse: If your application requires multiple fluid channels, consider stacking multiple KK1800 pump heads on a single main pump unit to optimize space and reduce equipment costs.
• Præcision: The KK1800 offers higher precision compared to the CK15 model, making it suitable for applications requiring accurate metering.