1. Introduktion
The Signalfire AI-10A, AI-20, and AI-30 series are fourth-generation optical fiber fusion splicers designed for full link integration, combining advanced research and development with user-friendly features. These devices are equipped with a built-in high-precision delay return electric one-step fiber cleaver, optical power meter (OPM), and visual fault locator (VFL) functions, making them compact, lightweight, and efficient for various fiber optic splicing tasks.
2. Opsætning
2.1 Udpakning og komponenter
Carefully unpack your Signalfire Fiber Fusion Splicer and verify all accessories are present. The standard toolkit includes:
- Toolcase
- Fusion splejser
- Spare electrode
- Signal fire stripper (including a bag of cleaning cotton)
- Alkohol flaske
- Cleaver cleaning cotton swab
- unbrakonøgle
- Børste
- Climbing combination hanging chain
- Værktøjskasse rem
- Bælte
- Strømadapter
- User's manual / Quality Certificate / Warranty Card / Fiber for ARC
2.2 Indledende opladning
The device is equipped with a 7800mAh large capacity lithium battery. Before first use, ensure the battery is fully charged. Charging time is typically less than 3.5 hours. The battery can be charged while installed in the splicer or removed and charged separately via Charging Channel ① (Input voltage: 13.5±0.5V, Input current: 4.8A). A charge indicator light will turn off when fully charged. Press the button next to the power indicator lights to check the current power level.
2.3 Tænd/sluk og grundlæggende betjening
Locate the power switch button on the control panel. Press and hold to power on or off. The device features a 5-inch TFT color display for clear operation. Other buttons include OPM VFL power switch, Cleaning button function, Reset key, Continue key, and Zoom in key.
2.4 Sprogindstillinger
The splicer supports 10 languages including English, French, Russian, Portuguese, Spanish, Chinese, Thai, Arabic, Polish, and Italian. You can switch the language freely through the device settings or the mobile app.
2.5 Forbindelse til mobilapp
The splicer can connect to a mobile app via Bluetooth for data transmission, remote management, and software upgrades. Scan the QR code on the machine's startup screen to download the app. The app allows you to view welding records, welding time, loss, and other parameters.
3. Betjeningsvejledning
3.1 Fiber Preparation
Before splicing, the optical fiber must be properly prepared. This involves stripping the fiber coating and cleaving the fiber end face. The device includes an 8-in-1 signal fire stripper and an electric cleaver for this purpose.
The built-in electric cleaver is a one-step tool that automatically returns the blade after a delay, preventing scratches to the fiber end face. The delay time is factory set to 0.5 seconds, with a configurable range of 0.2 to 2 seconds. The cleaver also features automatic blade surface change when a single cutting point is used more than 1000 times, or if three consecutive unqualified cuts occur. You can also manually change the blade surface by pressing a button.
The splicer features a 3-in-1 fiber holder compatible with SM, MM, bare fiber, pigtail, drop cable, and multi-fiber cable. For SC fiber, push up the heating part; for ordinary fiber, push down.
3.2 Splicing Process
Place the prepared fibers into the respective V-grooves of the splicer. The device will automatically align the fiber cores using its 6 motors. The splicing time is approximately 6 seconds, and heating time is 15 seconds. The 5-inch TFT color display provides real-time feedback on the splicing process, including X and Y axis displays, splicing loss, and fiber status reminders.
The splicer utilizes real-time luminous flux assisted alignment technology, intelligently analyzing the alignment point with the least loss to minimize fiber fusion loss. This is particularly useful in environments with stable optical signal links from the front.
After successful splicing, the machine automatically heats the splice protector. The cooling rack is expandable and closable for convenience.
3.3 Indbyggede OPM- og VFL-funktioner
The splicer integrates an Optical Power Meter (OPM) and Visual Fault Locator (VFL). The OPM measures fiber link loss/luminous flux across various wavelengths (850nm to 1650nm) with a measurement range of -50 to +30dBm. The VFL (10km range) assists in fiber line tracking and breakpoint/light leakage detection, offering 15mW power with 2Hz flashing and steady-on modes.
3.4 Splicing Records
The device offers unlimited storage of splicing records, which can be downloaded and exported. These records can also be viewed on mobile devices via the app, allowing for effective management of welding data.
4. Vedligeholdelse
4.1 Cleaver Maintenance
The electric cleaver is designed for low maintenance. Its automatic blade rotation ensures that cut points are randomly distributed, eliminating the need for blade resurfacing. The independent waste fiber box is easy to clean, contributing to efficient operation.
Regularly empty the waste fiber box to prevent accumulation and ensure smooth operation. Use the provided cleaver cleaning cotton swab and brush for general cleaning of the cleaver area.
4.2 Pleje af batterier
To prolong battery life, avoid fully discharging the battery frequently. Charge the battery when the power level is low. If storing the device for an extended period, ensure the battery is partially charged (around 50%) and store in a cool, dry place.
4.3 Softwareopdateringer
Keep the mobile app updated to the latest version to ensure optimal performance and access to new features. Software updates for the splicer itself can be performed via the mobile app through Bluetooth synchronization.
5. Fejlfinding
The splicer's display provides intelligent judgment reminders for common faults. Refer to the following for troubleshooting:
5.1 Displayed Fault Reminders
- Camera failure: Check camera lens for obstructions or damage.
- Core align failed: Ensure fibers are properly cleaved and placed in the V-grooves. Clean V-grooves if necessary.
- Focus failed: Clean the lens. Ensure fibers are correctly positioned.
- ARC calibration failed: Perform ARC calibration as per the user manual.
- Left and right fiber does not match: Re-cleave and re-insert fibers, ensuring they are of the same type and properly prepared.
- The lens is foggy or foreign body interference: Clean the lens and surrounding area with a soft, lint-free cloth and alcohol.
5.2 App-Based Troubleshooting (Learning Guidance Interface)
The mobile app's 'Learning guidance' and 'Maintain support guiding' sections offer solutions for various issues:
- Electrode change and activate: Follow app instructions for replacing and activating electrodes.
- Heating Oven Error Solution: Check heating element and connections.
- Button Stuck Solution: Inspect buttons for physical obstruction or damage.
- Red Lights Error Solution: Refer to specific error codes or descriptions in the app.
- Time Error Solution: Check system time settings.
- Fiber Dislocation Error Solution: Re-align fibers carefully.
- 7CMOS Error Solution: Consult the app for specific guidance on CMOS sensor errors.
- Charging Error Solution: Verify power adapter and battery connections.
If issues persist, consult the full user manual or contact customer support.
6. Specifikationer
| Feature | Specification (AI-10A) | Specification (AI-20/AI-30) |
|---|---|---|
| Fiberjustering | Core/cladding | Core/cladding; Real-time luminous flux assisted alignment |
| Motornummer | 6 motorer | |
| Splejsningstid | 6s (customizable) | |
| Opvarmningstid | 15s (customizable) | |
| Fiber type | SM, MM, DS, NZDS | |
| Beklædningsdiameter | 80-150 µm | |
| Splejsningstab | 0.025dB(SM), 0.01dB(MM), 0.04dB(DS), 0.04dB(NZDS) | 0.02dB(SM), 0.01dB(MM), 0.04dB(DS), 0.04dB(NZDS) |
| Splejsningstilstand | Automatic core alignment, conventional/high precision splicing | |
| Splicing way | Automatic, semi-automatic, manually | |
| Fiberkløver | Electric high-precision cleaver | |
| Visual Fault Locator (VFL) | Power 15mW, 2Hz flashing and Constant Bright Mode (10km) | |
| Optisk strømmåler (OPM) | Wavelengths: 850nm, 1300nm, 1310nm, 1490nm, 1550nm, 1625nm, 980nm, 1270nm, 1577nm, 1650nm. Range: -50 to +30dBm | |
| Fiber holder | 3-in-1 fixture (SM/MM, bare fiber, pigtail, drop cable, multi-fiber cable) | |
| Batterikapacitet | 7800mAh, ~240 cores continuous fusion/heating, charging time <3.5 hours | |
| Forstørrelse | 320X (X or Y axis single display), 200X (X and Y axis dual display) | |
| Vise | 5 inch TFT color display screen | |
| Boot tid | 1s | |
| Datalagring | Unlimited, machine storage 1000 groups, exportable | |
| Trådløs kommunikation | Bluetooth 4.2, 2.4GHz, max transmission range 60m | |
| Software opgradering | Mobile phone APP internet update, Bluetooth synchronization | |
| Afkasttab | Bedre end 60dB | |
| Produktbeskyttelse | Waterproof, dustproof, fall proof | |
| Strømforsyning | Input AC100-240V 50/60Hz, output DC13.5V/4.8A | |
| Driftsbetingelser | Temperature: -15~+50°C, Humidity: <95% RH (no condensation) | |
| Dimensioner (maskine) | 165 mm x 155 mm x 185 mm | |
| Vægt (Maskine) | 3.09 kg | |
| Weight (Toolbox, complete set) | 4.50 kg | |
| Samlet vægt | 5.50 kg | |
| Certificering | CE | |
7. Brugertips
- Cleaver Delay Adjustment: The electric cleaver's blade return delay is factory set to 0.5 seconds, but can be adjusted between 0.2 and 2 seconds via settings for optimal performance based on fiber type and user preference.
- Automatic Blade Change: The fiber cleaver automatically changes its blade surface after 1000 cuts at a single point or after three consecutive unqualified cuts. This feature helps maintain cleaving precision without manual intervention.
- Nem bortskaffelse af affald: Utilize the independent waste fiber box for easy collection and disposal of fiber scraps, ensuring a clean and efficient workspace.
- Energisparetilstand: Configure the automatic shutdown time (1, 2, 5, or 10 minutes) in the app settings to conserve battery life when the device is idle.
- Heating Time Customization: Adjust the heating time for shrinkable tubes as needed, especially in extreme cold or low-temperature environments, to ensure proper fusion protection.
- Splicing Record Management: Regularly download and export splicing records from the device to your mobile app for detailed analysis and project documentation.
- Udendørs brug: The compact and portable design, along with the optional climbing combination hanging chain, makes the splicer suitable for various outdoor construction environments.
8. Garanti og support
8.1 Garantioplysninger
Signalfire offers a five-year warranty for the main unit of the fusion splicer. Please note that certain components are considered consumables and have different warranty periods:
- The cleaver, miller clamp, stripping pliers, fiber holders, and other tools whose life depends on frequency of use and environmental conditions are not covered under the five-year warranty. Electrodes are also consumable materials and are excluded from this warranty.
- The battery and power adapter are covered by a one-year warranty. Free warranty service is provided if they are damaged or cannot be charged within one year.
8.2 Kundesupport
For any technical assistance, troubleshooting beyond the scope of this manual, or warranty claims, please refer to the comprehensive user manual included with your product or contact Signalfire customer support through their official channels.
