SmartGen HGM9310/HGM9320 Generator Controller User Manual

1.Overview

The SmartGen HGM93XXMPU(CAN) series genset controllers are designed for automation and monitoring of single generator units. They facilitate automatic start/stop, data measurement, alarm protection, and "three remote" functions (remote control, remote measuring, and remote communication). These controllers feature a large Liquid Crystal Display (LCD) with a user-friendly interface available in multiple languages, ensuring easy and reliable operation.

Utilizing 32-bit micro-processor technology, the HGM93XXMPU(CAN) series offers precise parameter measurement, fixed value adjustment, time setting, and threshold adjustment. Most parameters can be configured directly from the front panel, while all parameters can be set, adjusted, and monitored via a PC using the USB port or RS485 port. Their compact structure, simple connections, and high reliability make them suitable for a wide range of automatic genset control systems.

The HGM9310MPU(CAN) model is intended for single automation systems, enabling auto start/stop via remote signals. The HGM9320MPU(CAN) model includes all HGM9310MPU(CAN) functionalities, plus Automatic Mains Failure (AMF) capabilities, making it ideal for systems involving both mains and generator power.

2. Key Features and Characteristics

• Advanced Micro-processor: Equipped with an ARM-based 32-bit SCM for highly integrated hardware and enhanced reliability.
• Brugervenlig skærm: Features a 480x272 TFT LCD with backlight and a multilingual interface (including English, Chinese or other languages) which can be chosen at the site, making commissioning convenient for factory personnel.
• Holdbart design: Improved LCD wear-resistance and scratch resistance due to hard screen acrylic; Silicon panel and pushbuttons for better operation in high-temperature environment.
• Kommunikationsevner:
  • RS485 Port: Enables remote control, remote measuring, remote communication via ModBus protocol (RS485 communication port is needed).
  • SMS funktion: When genset is alarming, controller can send short messages via SMS automatically to max. 5 telephone numbers. Besides, generator status can be controlled and checked using SMS (GSM port is needed).
  • CANBUS Port: Can communicate with J1939 genset. Not only can you monitor frequently-used data (such as water temperature, oil pressure, speed, fuel consumption and so on) of ECU machine, but also control start, stop, raising speed and speed droop via CANBUS port (CAN BUS port is needed).
• Versatile Power System Compatibility: Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with voltage 120/240V and frequency 50/60Hz.
• Comprehensive Data Monitoring: Collects and shows AC 3-phase voltage, strøm, effektparameter og frekvens for generator; Samler og viser DC voltage, current, and power of generator.

3. Produktbilleder

Billede: Forside view of the SmartGen HGM9310/HGM9320 Generator Controller, showing the LCD display and control buttons.

Billede: Bagside view of the SmartGen HGM9310/HGM9320 Generator Controller, displaying the terminal blocks and an inner wiring diagram for connections.

4. Installation og ledningsføring

Proper installation and wiring are crucial for the safe and correct operation of the generator controller. Refer to the detailed wiring diagrams provided below for typical applications.

4.1 Panel Cutout and Dimensions

The case dimension of the controller is 237mm x 172mm x 45mm. The recommended panel cutout is 214mm x 160mm. Ensure sufficient space for ventilation and access to wiring terminals.

4.2 Ledningsdiagrammer

Image: Typical application wiring diagram for HGM9310MPU(CAN) (top) and HGM9320MPU(CAN) (bottom) models. This diagram illustrates connections for mains voltage, generator voltage, auxiliary outputs, magnetic pickup, ECU, USB, and RS485 ports.

Note: Fuse F1: min. 2A, max. 20A. Fuse F2: max. 32A. Users should select suitable fuse depending on practical application.

Important Wiring Considerations:

• Ensure all connections are secure and correctly terminated according to the diagram.
• Pay close attention to Mains Voltage (L1, L2, L3, N) and Genset Voltage (L1, L2, L3, N) inputs.
• Connect Earth Current (Rated 5A) and CT1, CT2, CT3 COM terminals as specified.
• Auxiliary inputs (AUX INPUT 1-8) and outputs (AUX OUTPUT 1-6) should be wired based on your specific application requirements.
• For MPU models, connect the Magnetic Pickup. For CAN models, ensure proper CANBUS connections.
• The USB port is for PC configuration, and the RS485 port is for remote communication.

5. Betjening

The HGM93XXMPU(CAN) series controllers are designed for intuitive operation via the front panel LCD and pushbuttons.

5.1 Controller Panel Layout and Indicators

Image: Front panel of the controller, showing the LCD screen, navigation buttons (Enter, Up, Down, Left, Right, Esc), and function buttons (Stop, Auto, Manual, Alarm Mute, Start).

Image: Diagram illustrating the indicator lights on the HGM9310MPU/HGM9310CAN and HGM9320MPU/HGM9320CAN models, detailing their functions such as Alarm Indicator, Warning Indicator, Running Indicator, Gen Normal Indicator, Gen Close Indicator, Mains Normal Indicator, Mains Close Indicator, Alarm Mute Indicator, Manual Mode Indicator, Auto Mode Indicator, and Stop Mode Indicator.

5.2 Grundlæggende driftstilstande

• Stoptilstand: Tryk på STOP button to stop the genset.
• Auto-tilstand: Tryk på AUTO button. In this mode, the controller will automatically start or stop the genset based on remote signals or mains status (for HGM9320 models).
• Manuel tilstand: Tryk på MANUEL button. In this mode, the genset can be started or stopped manually using the STARTE og STOP knapper.
• Starte: Tryk på STARTE button to initiate genset start sequence in Manual mode.
• Slå lyd fra: Tryk på ALARM MUTE button to silence active alarms.

5.3 Navigation og parameterindstilling

• Brug Op, Ned, Venstre, Højre arrow buttons to navigate through menus and adjust parameter values.
• Trykke Indtast for at bekræfte valg eller åbne undermenuer.
• Trykke Esc for at afslutte en menu eller annullere en handling.
• Parameters can also be set and monitored via PC using the USB port and dedicated software, or remotely via the RS485 port.

6. Specifikationer

Below are the detailed technical specifications for the SmartGen HGM93XXMPU(CAN) series generator controllers.

Image: Table detailing the specifications of the HGM93XXMPU(CAN) series, including operating voltage, power consumption, alternator input range, frequency, speed sensor voltage, relay outputs, case dimensions, panel cutout, C.T. secondary, working conditions, storage condition, protection level, insulating intensity, and net weight.

7. Vedligeholdelse og fejlfinding

7.1 Generel vedligeholdelse

• Regularly inspect all wiring connections for tightness and signs of corrosion.
• Keep the controller panel clean and free from dust and moisture. Use a soft, dry cloth for cleaning.
• Ensure the operating environment adheres to the specified working conditions (Temperature: -25~+70℃; Humidity: 20~93%RH).
• Periodically check the functionality of all indicator lights and buttons.

7.2 Fejlfinding af almindelige problemer

If the controller is not functioning as expected, consider the following:

• Ingen strøm/skærm slukket: Check the DC power supply (8.0V to 35.0V) and ensure all power connections are secure.
• Genset Fails to Start:
  • Verify the controller is in the correct operating mode (Auto or Manual).
  • Check for active alarms that might be preventing start-up.
  • Inspect fuel and start relay outputs and their associated wiring.
  • Ensure the engine's fuel supply and battery are in good condition.
• Forkerte aflæsninger:
  • Check sensor connections (speed sensor, CTs for current).
  • Verify parameter settings for voltage, current, and frequency are correct.
• Communication Issues (RS485/CANBUS):
  • Ensure correct wiring for RS485 or CANBUS ports.
  • Verify communication settings (baud rate, parity) on both the controller and the connected device (PC/ECU).
• Aktivering af alarm: Refer to the indicator light diagram (Section 5.1) to identify the type of alarm. Consult the full product manual (if available) for specific alarm codes and their resolutions.

8. Brugertips

• Sikkerhedskopieringsindstillinger: Before making significant changes to parameters, it is recommended to back up your current configuration using the PC software.
• Firmware opdateringerTjek producentens website periodically for firmware updates that may offer improved features or bug fixes.
• Miljøbeskyttelse: While the controller has an IP65 gasket for protection, avoid direct exposure to extreme weather conditions or corrosive environments to prolong its lifespan.
• Professionel installation: For complex generator systems or if you are unsure about wiring, consider professional installation to ensure safety and optimal performance.

9. Garanti og support

For warranty information, technical support, or service inquiries, please contact your authorized dealer or the manufacturer directly. Keep your purchase receipt and product serial number handy when seeking support.

Fabrikant: SmartGen