JN-60A

Generic JN-60A Dual Motor Controller User Manual

For Electric Bicycles and Scooters (48V-72V, 1000W-3000W)

1. Vigtige sikkerhedsoplysninger

Ansvarsfraskrivelse: It is illegal to ride electric scooters on public roads, pavements, or cycle paths in many regions. This product is intended only for use on private land with the owner's permission. Always check local regulations before use.

  • Sørg for, at alle forbindelser er sikre og korrekt isolerede for at forhindre kortslutninger.
  • Forsøg ikke at ændre controllerens interne komponenter.
  • Frakobl altid batteriet, før du udfører nogen form for installation eller vedligeholdelse.
  • Wear appropriate safety gear when operating electric vehicles.

2. Introduktion

The Generic JN-60A Dual Motor Controller is a high-performance component designed for electric bicycles and scooters. It supports a wide range of voltages (48V-72V) and motor power outputs (1000W-3000W), offering efficient and smooth power delivery. This controller is compatible with both Hall sensor and sensorless motors and utilizes Communication Protocol No.2 for seamless integration with compatible instruments.

Generic JN-60A Dual Motor Controller

Figure 2.1: The Generic JN-60A Dual Motor Controller, featuring multiple colored wires for various connections.

3. Produktfunktioner

  • Voltage Kompatibilitet: Supports 48V, 52V, 60V, and 72V battery systems.
  • Effektområde: Suitable for 1000W, 1500W, 2000W, and 3000W motors.
  • Motortype: Compatible with both Hall sensor and sensorless motors.
  • Kommunikationsprotokol: Designed for Communication Protocol No.2.
  • Bolig: Durable metal housing for enhanced protection.
  • Teknologi: Features sine wave technology for quieter and smoother operation.
Key features of JN-60A controller

Figur 3.1: Overview of the controller's features, including sine wave technology, dual mode operation, SM plug compatibility, and support for 1000W-3000W motors.

4. Installation og opsætning

Proper installation is crucial for the safe and efficient operation of your electric vehicle. Please follow these steps carefully. If you are unsure about any part of the installation, consult a qualified technician.

4.1 Ledningsdiagram

Wiring diagram for JN-60A controller

Figur 4.1: Detaljeret view of the controller's wiring, with labels indicating connections for phase lines, battery, Hall line, E-brake, throttle, light, lock, display, self-study, and PAS.

4.2 Tilslutningstrin

  1. Tilslut motorfaseledninger: Connect the three thick wires (typically green, yellow, blue) from the controller to the corresponding motor phase wires.
  2. Tilslut Hall-sensorens ledninger: If your motor has Hall sensors, connect the smaller Hall sensor wires (typically a 5-wire connector) from the controller to the motor's Hall sensor connector. If your motor is sensorless, these wires will not be used.
  3. Tilslut batteri: Connect the thick red wire from the controller to the positive (+) terminal of your battery and the thick black wire to the negative (-) terminal. Ensure correct polarity.
  4. Connect Display/Instrument: Connect the display unit to the controller via the designated communication protocol No.2 connector.
  5. Tilslut gashåndtaget: Connect the throttle unit to the controller.
  6. Connect E-Brake Levers: Connect the E-brake levers to the controller. These typically cut power to the motor when activated.
  7. Connect Other Accessories: Connect any other accessories such as lights, horn, or PAS (Pedal Assist System) sensor to their respective connectors on the controller.
  8. Self-Learning Wires: The controller may have two self-learning wires (often white). Connect these wires together briefly to allow the controller to automatically identify and pair with your motor. Disconnect them after the motor starts rotating smoothly.

4.3 Installationsvideoguide

Video 4.1: This video demonstrates the installation steps for a brushless controller, including connecting the battery, motor phase wires, Hall wires, and display, as well as the self-learning process.

Video 4.2: En overview of a motor controller, showing its components and general wiring, which can be helpful for understanding the JN-60A's setup.

5. Betjeningsvejledning

Once the controller is correctly installed and connected, you can begin operating your electric bicycle or scooter. Ensure your display unit is powered on and communicating with the controller.

5.1 Grundlæggende betjening

  • Tænd: Turn on the main power switch of your electric vehicle. The display should illuminate.
  • Gashåndtag: Gently twist the throttle to engage the motor. The speed will increase as you twist further.
  • Bremsning: Apply the brake levers to slow down or stop. The E-brake function will cut motor power for safety.
  • Pedalassistent (PAS): If a PAS sensor is installed, pedaling will activate motor assistance. The level of assistance can usually be adjusted via the display.

5.2 Display Functions and Settings

The display unit (if included or compatible) provides essential information and allows for configuration of various parameters. Ensure your display matches Communication Protocol No.2 for proper functionality.

Video 5.1: This video showcases the functions of a typical S966 display, including speed, battery level, riding time, and parameter settings (P01-P20). It also demonstrates how to enter and exit cruise assist mode.

Refer to your specific display unit's manual for detailed instructions on navigating menus and adjusting parameters such as:

  • Hastighedsgrænser
  • Assist levels (PAS)
  • Batteri voltage indstillinger
  • Hjul diameter
  • Nuværende grænser

6. Vedligeholdelse

To ensure the longevity and optimal performance of your JN-60A controller, follow these maintenance guidelines:

  • Hold tør: Protect the controller from water and excessive moisture. While it features a durable metal housing, prolonged exposure to water can cause damage.
  • Rengør regelmæssigt: Periodically clean the exterior of the controller with a dry, soft cloth to remove dust and dirt. Do not use harsh chemicals or abrasive cleaners.
  • Tjek forbindelser: Regularly inspect all wiring connections for tightness and signs of wear or corrosion. Secure any loose connections.
  • Undgå overophedning: Ensure the controller has adequate airflow to prevent overheating, especially during prolonged high-power operation.

7. Fejlfinding

If you encounter issues with your JN-60A controller, refer to the following common troubleshooting tips:

ProblemMulig årsagLøsning
Motor not respondingLoose connections, low battery, faulty throttle, motor or Hall sensor issue.Check all wiring connections. Ensure battery is charged. Test throttle functionality. Perform motor self-learning if applicable.
Display tænder ikkeNo power to controller, loose display connection, faulty display.Verify battery connection. Check display wiring. Ensure main power switch is on.
Intermittent power/speedLoose connections, motor phase wire issue, Hall sensor issue.Inspect all connections, especially motor phase and Hall sensor wires.
Motor laver usædvanlig støjIncorrect motor pairing, damaged motor, controller issue.Perform motor self-learning. If issue persists, consult a technician.

For persistent issues, contact customer support or a qualified electric vehicle technician.

8. Specifikationer

FeatureDetalje
ModelJN-60A
Voltage Kompatibilitet48V, 52V, 60V, 72V
Effekt rækkevidde1000W - 3000W
Nuværende grænse26A - 33A (as per product label)
Bremse niveauHigh/Low Electrical Level
Fase vinkel60°/120° Automatic Identification
MaterialePlastic+Metal (Housing: Aluminum Alloy)
FarveSilver (as per product description, though images may vary)
Dimensioner (L x B x H)185 mm x 108 mm x 57 mm (ca. 7.2 x 4.25 x 2.24 tommer)
VægtCa. 1 kg (2.2 lbs)
Dimensions of the JN-60A controller

Figure 8.1: Physical dimensions of the controller.

9. Garanti og support

For warranty information, technical support, or any questions regarding your Generic JN-60A Dual Motor Controller, please refer to the retailer where the product was purchased or contact the manufacturer directly. Keep your proof of purchase for warranty claims.

Fabrikant: Generisk

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