Insize 9501-1200

Insize Coating Thickness Gauge 9501-1200

Brugermanual

1. Produktet er slutview

The Insize Coating Thickness Gauge 9501-1200 is a precision instrument designed for non-destructive measurement of coating thickness. It is capable of measuring both non-magnetic coatings on magnetic substrates (ferrous, Fe) and non-conductive coatings on non-magnetic substrates (non-ferrous, NFe). This gauge is widely used in manufacturing, quality control, and inspection processes to ensure proper coating application.

Insize Coating Thickness Gauge 9501-1200

Figure 1: Insize Coating Thickness Gauge 9501-1200. The image shows the compact, handheld device with a digital display, control buttons, and a connected measurement probe.

2. Sikkerhedsoplysninger

  • Always handle the gauge and probes with care to prevent damage.
  • Udsæt ikke enheden for ekstreme temperaturer, fugtighed eller ætsende miljøer.
  • Avoid dropping the instrument or subjecting it to strong impacts.
  • Keep the device away from strong magnetic fields, which can affect measurement accuracy.
  • Ensure batteries are inserted correctly and dispose of used batteries responsibly.
  • Forsøg ikke selv at skille eller reparere enheden. Kontakt kvalificeret servicepersonale.

3. Product Components and Standard Delivery

The Insize Coating Thickness Gauge 9501-1200 comes with the following standard components:

  • Main unit (1 pc)
  • Magnetic induction probe (Fe) (1 pc)
  • Eddy current probe (NFe) (1 pc)
  • Zero calibration block for Fe (1 pc)
  • Calibration foils (50μm, 100μm, 250μm, 500μm, 1000μm) (1 set)
  • 1.5V AA battery (2 pcs)
  • USB cable and software (1 set)

Optional accessories are also available for specialized applications, such as different types of probes for specific measurement needs.

Insize Coating Thickness Gauge 9501-1200 Components and Specifications

Figure 2: Diagram showing the main unit, various probes (magnetic induction and eddy current), zero calibration block, and calibration foils. This image also details the standard delivery items and optional accessories.

4. Opsætning

4.1 Batteriinstallation

  1. Find batterirummet på bagsiden af ​​måleren.
  2. Åbn batteridækslet.
  3. Insert two 1.5V AA batteries, ensuring correct polarity (+/-).
  4. Luk batteridækslet forsvarligt.

4.2 Probetilslutning

Connect the desired measurement probe (Fe or NFe) to the probe port on the top of the main unit. Ensure the connector is firmly seated.

4.3 Tænd/sluk

Tryk på Magt button (red button) to turn the gauge on. Press and hold the Magt knappen igen for at slukke den.

4.4 Initial Calibration (Zero Calibration)

Before first use or after changing probes, perform a zero calibration:

  1. Sørg for, at sonden er ren.
  2. Place the probe firmly and flatly on the corresponding zero calibration block (e.g., Fe probe on Fe zero block).
  3. Tryk på NUL knappen. Displayet skal vise "0.0" eller en værdi meget tæt på nul.
  4. Repeat for the NFe probe and its respective zero block if applicable.

4.5 Calibration with Foils

For accurate measurements, especially when measuring different materials or ranges, calibrate using the provided calibration foils:

  1. Place a calibration foil (e.g., 100μm) on the zero calibration block.
  2. Place the probe firmly on the foil.
  3. Adjust the reading to match the foil's thickness using the up/down arrow buttons.
  4. Repeat with other foils as needed to cover the expected measurement range.

5. Betjeningsvejledning

5.1 Grundlæggende måling

  1. Ensure the gauge is powered on and calibrated.
  2. Select the appropriate probe (Fe for magnetic substrates, NFe for non-magnetic substrates). The gauge typically auto-detects the substrate type.
  3. Place the probe gently and perpendicularly onto the coated surface to be measured.
  4. The measurement reading will appear on the display. Hold the probe steady until the reading stabilizes.
  5. Lift the probe from the surface to take another measurement.

5.2 Måletilstande

The gauge supports different measurement modes:

  • Enkelt måletilstand: Takes one reading each time the probe is applied.
  • Kontinuerlig måletilstand: Allows for continuous readings as the probe is moved across the surface. This is useful for scanning larger areas. Refer to the specific button on your device (often indicated by an icon) to switch between modes.

5.3 Datalagring og -genkaldelse

The gauge has internal memory to store measurement data. Use the designated buttons (e.g., MEM or similar icon) to save readings and recall them later. Consult the on-screen icons for navigation.

5.4 Tolerance Setting

The gauge allows setting upper and lower tolerance limits. If a measurement falls outside these limits, the gauge may provide an audible or visual alert. Use the TOL button to access and adjust tolerance settings.

5.5 Baggrundslys

Tryk på Lys button (often with a lightbulb icon) to turn the display backlight on or off for improved visibility in low-light conditions.

6. Vedligeholdelse

6.1 Rengøring

  • Tør hovedenheden af ​​med en blød, tør klud. Brug ikke slibende rengøringsmidler eller opløsningsmidler.
  • Keep the probe tip clean and free of debris. Use a soft cloth or cotton swab. Do not scratch the probe surface.

6.2 Udskiftning af batteri

When the low battery indicator appears on the display, replace the batteries promptly to ensure accurate readings and prevent data loss. Refer to section 4.1 for battery installation instructions.

6.3 Opbevaring

Store the gauge and its accessories in the provided carrying case in a dry, dust-free environment, away from direct sunlight and extreme temperatures.

6.4 Kalibreringsfrekvens

Regular calibration is crucial for maintaining accuracy. It is recommended to perform zero calibration before each use or when changing measurement conditions. Full calibration with foils should be done periodically, or if you suspect inaccurate readings.

7. Fejlfinding

ProblemMulig årsagLøsning
Måleren tænder ikke.Døde eller forkert installerede batterier.Udskift batterierne eller kontroller polariteten.
Upræcise aflæsninger.Probe tip dirty; improper calibration; incorrect substrate type selected; strong magnetic interference.Clean probe tip; perform zero and foil calibration; ensure correct probe/mode for substrate; move away from magnetic sources.
Displayet viser "Err" eller "OL".Measurement out of range; probe not properly seated; sensor error.Ensure measurement is within specified range; re-seat probe; re-calibrate. If error persists, contact support.
No response from buttons.Device frozen; low battery.Turn off and on again; replace batteries.

8. Specifikationer

ParameterFe (Magnetic)NFe (Non-Magnetic)
Måleområde0-1250μm0-1250μm
Nøjagtighed±(3% + 1μm)
Opløsning0.1μm (range < 100μm), 1μm (range ≥ 100μm)
MåletilstandContinuous and single
Minimum Substrate Thickness0.5 mm0.3 mm
Minimum måleområdeØ7 mmØ5 mm
Minimum Curvature Radius of Convex Workpiece1.5 mm3 mm
Hukommelse500 aflæsninger
Strømforsyning2 x 1.5V AA batterier
Dimension128×60×32 mm
Vægt340 g

Note: Specifications are subject to change without notice. Refer to the product packaging or manufacturer's webwebsted for de nyeste oplysninger.

9. Garanti og support

Warranty information for the Insize Coating Thickness Gauge 9501-1200 is typically provided with your purchase documentation or can be found on the official Insize webwebsted. Gem venligst din købsbevis til garantikrav.

For technical support, service, or inquiries regarding optional accessories, please contact your local Insize distributor or visit the official Insize webwebsted for kontaktoplysninger.

Manufacturer: INSIZE

Date First Available: 4 September 2019

© 2024 Insize. All rights reserved. This manual is for informational purposes only.

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