1. Introduktion
The MEAN WELL RSP-3000-24 is a reliable and high-efficiency 3000 W industrial-grade power supply designed for demanding 24 V DC applications. It features a rugged metal chassis and active Power Factor Correction (PFC), supporting universal 3-phase AC input (340–550 VAC) and delivering up to 125 A continuous current with peak efficiency over 94 %. Built for harsh environments, it operates from -25 °C to +70 °C and includes comprehensive protections: short circuit, overload, overvoltage, overtemperature, and fan failure. This power supply is ideal for large-scale automation, EV charging systems, LED displays, laser cutting machines, telecom, and data-center backup systems. With current sharing, DC OK signal output, remote ON/OFF control, and compliance with UL, CE & TUV safety standards, the RSP-3000-24 offers robust, scalable power with global reliability.
2. Sikkerhedsinstruktioner
Please read these safety instructions carefully before installing or operating the RSP-3000-24 power supply. Failure to follow these instructions may result in electric shock, fire, or damage to the unit.
- Kvalificeret personale: Installation og service må kun udføres af kvalificeret personale.
- Korrekt jording: Sørg for, at enheden er korrekt jordforbundet for at forhindre elektrisk stød.
- Input bindtage: Kontroller, at input voltage range matches the power supply's specifications before connection.
- Ventilation: Sørg for tilstrækkelig ventilation omkring enheden for at forhindre overophedning. Bloker ikke ventilationsåbningerne.
- Miljøforhold: Do not operate the unit in environments exceeding its specified temperature and humidity ranges. Avoid exposure to moisture or corrosive substances.
- Afbryd strømmen: Always disconnect the AC input power before performing any installation, wiring, or maintenance.
- Udgangsbelastning: Do not exceed the maximum output current or wattage specificeret for enheden.
- Interne komponenter: Åbn ikke strømforsyningen casing. Der er ingen dele indeni, som kan serviceres af brugeren.
3. Produktet er slutview
The RSP-3000-24 is designed for high-power industrial applications. Below are its mechanical specifications, pin assignments, and internal block diagram.
3.1 Mechanical Specification and Pin Assignments
Figure 3.1: Mechanical dimensions, fan airflow, and pin assignments for AC input and control signals.
AC Input Terminal Pin Assignment
| Pin nr. | Opgave |
|---|---|
| 1 | AC/L |
| 2 | AC/N |
| 3 | FG (Frame Ground) |
Control Pin No. Assignment (CN1, CN2): HRS DF11-8DP-2DS or equivalent
| Pin nr. | Opgave | Parringshus | Terminal |
|---|---|---|---|
| 1 | RCG | HRS DF11-8DS eller tilsvarende | HRS DF11-*SC or equivalent |
| 2 | RC | ||
| 3 | PV | ||
| 4 | PS | ||
| 5,7 | -S | ||
| 6,8 | +S |
RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, PV: Output Voltage External Control, PS: Output Voltage Internal Control. -S/+S: Remote Sensing.
Kontrolpin nr. Tildeling (CN3): HRS DF11-10DP-2DS eller tilsvarende
| Pin nr. | Opgave | Pin nr. | Opgave | Pin nr. | Opgave | Parringshus | Terminal |
|---|---|---|---|---|---|---|---|
| 1 | P OK GND | 6 | RCG | 10 | OL-SD | HRS DF11-10DS eller tilsvarende | HRS DF11-*SC or equivalent |
| 2 | P OK | 7 | RC | ||||
| 3 | P OK2 | 8 | OLP | ||||
| 4 | AUX | 9 | AUXG | ||||
| 5 | P OK GND2 |
P OK: Power OK Signal (Relay Contact), P OK2: Power OK Signal (TTL Signal), RCG: Remote ON/OFF Ground, RC: Remote ON/OFF, OLP: OLP/OL-SD: OLP mode select, AUX: Auxiliary Output, AUXG: Auxiliary Ground.
3.2 Blokdiagram
Figure 3.2: Internal block diagram of the RSP-3000-24 power supply.
4. Installation og forbindelser
Proper installation is crucial for the safe and efficient operation of the RSP-3000-24. Follow these guidelines for connecting the power supply.
4.1 Three-Phase Connection
The RSP-3000-24 can be configured for various 3-phase power systems. Refer to the diagrams below for proper wiring.
Figure 4.1: 3-phase 3-wire 220VAC system connection.
Figure 4.2: 3-phase 4-wire 220/380VAC system connection.
Figure 4.3: 3-phase 4-wire 190/110VAC system connection.
5. Betjening
5.1 Fjernbetjening til tænd/sluk
The power supply features a remote ON/OFF control function, available by applying voltage in CN1 & CN2 & CN3. Refer to the table and diagrams for connection methods.
| SW Logik | Udgang slukket | Udgang på |
|---|---|---|
| SW åben | SW Luk | SW åben |
Figur 5.1: Eksamples of connecting remote ON/OFF.
5.2 Alarmsignaludgang
The alarm signal is sent out through 'P OK', 'P OK GND' and 'P OK2 & P OK GND2' pins. An external voltage source is required for this function. The table below explains the alarm function built-in the power supply.
| Fungere | Beskrivelse | Output of alarm (P OK, Relay Contact) | Output of alarm (P OK2, TTL Signal) |
|---|---|---|---|
| P OK | The signal is "Low" when the power supply is above 80% of the rated output voltage-Power OK | Lav (maks. 0.5V ved 500mA) | Lav (maks. 0.5V ved 10mA) |
| The signal turns to be "High" when the power supply is under 80% of the rated output voltage-Power Fail | Høj eller åben (Ekstern anvendt voltage, 500mA maks.) | Høj eller åben (Ekstern anvendt voltage, 10mA maks.) |
Table 5.1: Explanation of alarm.
Figure 5.2: Internal circuit of P OK (Relay, total is 10W) and P OK2 (Open collector method).
5.3 Udgang Voltage Trim
Output voltage can be trimmed using an external 1-6V signal connected to the PV pin (PIN3) and PS pin (PIN4) of CN1 or CN2. The power supply must be disconnected if the "Output Voltage TRIM" function is used. Adjustment of output voltage is possible between 20-110% (Typ.) of the rated output which is shown in the figure below. Reducing output current is required when the output voltage is trimmed up.
Figure 5.3: Output voltage trimming characteristics.
5.4 Aktuel deling
Parallel operation is available by connecting the units as shown in the diagram. The voltage difference among each output should be minimized to less than 0.2V. The total output current must not exceed the value determined by the following equation: (Output current at parallel operation) = The rated current per unit × number of unit × 0.9. For parallel operation with 3 units, please consult the manufacturer for other applications. Wires of remote sensing should be kept at least 10 cm from input wires. When in parallel operation, the minimum output load should be greater than 3% of total output load. The "output voltage trim" function is not available in parallel operation.
Figure 5.4: Current sharing connection diagram.
5.5 Overload Protection (OLP) Mode
The RSP-3000-24 offers different Overload Protection (OLP) modes. Removing the shorting connector on CN3 (as shown in Fig 5.5) sets the O.L.P. mode to "continuous constant current limiting". Inserting the shorting connector on CN3 (as shown in Fig 5.6) sets the O.L.P. mode to "constant current limiting with delay shutdown after 5 seconds, re-power on to recover".
Figure 5.5: OLP Mode configurations.
6. Specifikationer
Detailed technical specifications for the MEAN WELL RSP-3000-24 power supply.
| Feature | Specifikation |
|---|---|
| Mærke | MENER GODT |
| Modelnummer | RSP-3000-24 |
| Output Wattage | 3000 watt |
| Udgang Voltage | 24 volt DC |
| Udgangsstrøm | 125 Amps |
| Minimum input voltage | 180 Volts AC (3-phase) |
| Formfaktor | 1U |
| Afkølingsmetode | Air (Fan) |
| Antal fans | 1 |
| Varedimensioner (L x B x H) | 10.94 x 7 x 2.5 tommer |
| Varens vægt | 0.01 Ounces (Note: This weight seems incorrect, typical for such a unit would be several pounds/kg) |
| Kompatible enheder | Personal Computer (Note: This is a general industrial power supply, not typically for consumer PCs) |
7. Præstationskarakteristika
Understanding the performance characteristics helps ensure optimal operation within specified limits.
7.1 Derating Curve
Figure 7.1: Derating curve (Load % vs. Ambient Temperature °C).
7.2 Static Characteristics
Figure 7.2: Static characteristics (Load % vs. Input Voltage V 60Hz).
8. Vedligeholdelse
The RSP-3000-24 power supply is designed for long-term reliability with minimal maintenance. However, periodic checks can help ensure optimal performance and longevity.
- Rensning: Keep the ventilation openings clear of dust and debris. Use a soft, dry cloth or compressed air to clean the exterior. Do not use liquid cleaners.
- Ventilatortjek: Periodically check the cooling fan for proper operation. A malfunctioning fan can lead to overheating.
- Forbindelser: Ensure all input and output connections remain secure. Loose connections can cause intermittent operation or damage.
- Miljøovervågning: Regularly verify that the operating environment (temperature, humidity) remains within the specified limits.
- Ingen dele, der kan serviceres af brugeren: Do not attempt to open the power supply unit. All repairs must be performed by authorized service personnel.
9. Fejlfinding
If you encounter issues with your RSP-3000-24 power supply, refer to the following common troubleshooting steps. If the problem persists, contact technical support.
- No Output Voltage:
- Check AC input power and connections.
- Verify the remote ON/OFF control is correctly configured and enabled.
- Check for tripped circuit breakers or blown fuses in the input line.
- Udgang Voltage Too Low/High:
- Sørg for, at output voltage trim function (PV pin) is correctly set or disconnected if not in use.
- Check the load for excessive current draw, which might trigger overload protection.
- Verify remote sensing connections (+S/-S) are correct.
- Overophedning:
- Ensure adequate airflow around the unit and that ventilation openings are not blocked.
- Check if the cooling fan is operating correctly.
- Reduce the output load if operating near the derating curve limits.
- Alarm Signal Active:
- Refer to the Alarm Signal Output section (5.2) to understand the cause (e.g., power fail, overvoltagog).
- Address the underlying issue (e.g., restore input power, reduce load).
10. Garanti og support
MEAN WELL products are manufactured under strict quality control. This product is covered by a standard manufacturer's warranty against defects in materials and workmanship. For specific warranty terms and conditions, please refer to the documentation provided with your purchase or visit the official MEAN WELL webwebsted.
For technical support, service, or inquiries regarding your RSP-3000-24 power supply, please contact your authorized MEAN WELL distributor or reseller. When contacting support, please have your product model number (RSP-3000-24) and purchase information readily available.